加工中心簡稱CNC,是由機械設備與數控系統組成的使用于加工復雜形狀工件的高效率自動化機床。加工中心又被稱電腦鑼。加工中心備有刀庫,具有自動換刀功能,是對工件一次裝夾后進行多工序加工的數控機床(chuang)(chuang)(chuang)。加(jia)(jia)工(gong)(gong)中心(xin)是高度機(ji)電一體化的產(chan)品(pin),工(gong)(gong)件裝夾(jia)(jia)后,數控(kong)(kong)系統能控(kong)(kong)制機(ji)床(chuang)(chuang)(chuang)按(an)不(bu)同工(gong)(gong)序(xu)自(zi)動(dong)(dong)選擇(ze)、更(geng)換(huan)刀(dao)具(ju)、自(zi)動(dong)(dong)對刀(dao)、自(zi)動(dong)(dong)改變主(zhu)軸轉速、進(jin)給量等,可(ke)連續完成(cheng)鉆、鏜、銑、鉸、攻絲(si)等多種工(gong)(gong)序(xu),因而大大減少了(le)工(gong)(gong)件裝夾(jia)(jia)時(shi)間、測(ce)量和機(ji)床(chuang)(chuang)(chuang)調整(zheng)等輔助工(gong)(gong)序(xu)時(shi)間,對加(jia)(jia)工(gong)(gong)形狀比較(jiao)復雜,精度要(yao)求較(jiao)高,品(pin)種更(geng)換(huan)頻繁的零件具(ju)有良好(hao)的經濟效果。
數控機床實現了中、小批量加工自動化,改善了勞動條件。此外,它還具有生產率高、加工精度穩定、產品成本低等一系列優點。CNC零件加工中心廠(chang)家為了進一步發(fa)揮(hui)這些(xie)優點(dian),數控(kong)機(ji)床(chuang)(chuang)遂向“工序集(ji)中”,即一臺(tai)數控(kong)機(ji)床(chuang)(chuang)在一次(ci)裝(zhuang)夾零件后能完成多(duo)工序加工的數控(kong)機(ji)床(chuang)(chuang)(即加工中心(xin))方(fang)面發(fa)展。
CNC立式加工中心的用途:
(1)期性重復投產的工件:有些產品的市場需求具有周期性和季節性,如果采用專門生產線則得不償失,用普通設備加工效率又太低,且質量不穩定,數量也難以。而采用CNC加工中心,首件(jian)(批)試切完后,程(cheng)序(xu)和相關生(sheng)(sheng)(sheng)產(chan)(chan)信息(xi)可保留下來,下次(ci)(ci)產(chan)(chan)品再(zai)生(sheng)(sheng)(sheng)產(chan)(chan)時,只要(yao)很少的準(zhun)備時間就可以開始生(sheng)(sheng)(sheng)產(chan)(chan)。CNC加(jia)工(gong)(gong)中(zhong)心工(gong)(gong)時包括準(zhun)備工(gong)(gong)時和加(jia)工(gong)(gong)工(gong)(gong)時,CNC加(jia)工(gong)(gong)中(zhong)心把很長的單件(jian)準(zhun)備工(gong)(gong)時平(ping)均(jun)(jun)分(fen)配到每(mei)一個工(gong)(gong)件(jian)上,使每(mei)次(ci)(ci)生(sheng)(sheng)(sheng)產(chan)(chan)的平(ping)均(jun)(jun)實際工(gong)(gong)時減(jian)少,生(sheng)(sheng)(sheng)產(chan)(chan)周期大大縮短。
(2)高(gao)精度工(gong)(gong)件:有些(xie)工(gong)(gong)件需求(qiu)甚少,但(dan)屬關鍵部件,要求(qiu)精度高(gao)且工(gong)(gong)期短(duan),用傳統工(gong)(gong)藝需用多臺機床協調(diao)工(gong)(gong)作,其周期長(chang)、效率低(di),在長(chang)工(gong)(gong)序流程中,受人為(wei)影(ying)響容易出廢品,從而(er)造成(cheng)重大經濟損失(shi)。而(er)采用CNC加工(gong)(gong)中心進行加工(gong)(gong),生(sheng)產完全由(you)程序自動控制.避(bi)免了長(chang)工(gong)(gong)序流程,減少了硬件投資及人為(wei)干擾,具有生(sheng)產效益高(gao)及質(zhi)量穩定的特點。
(3)批量(liang)(liang)(liang)(liang)生(sheng)(sheng)產的工(gong)件(jian):CNC加(jia)(jia)工(gong)中心(xin)生(sheng)(sheng)產的柔性不僅體現在對特殊要(yao)求的快(kuai)速反(fan)應上,而且可(ke)(ke)以(yi)(yi)快(kuai)速實現批量(liang)(liang)(liang)(liang)生(sheng)(sheng)產,以(yi)(yi)提高市場競(jing)爭能力。CNC加(jia)(jia)工(gong)中心(xin)適合于中小批量(liang)(liang)(liang)(liang)生(sheng)(sheng)產,特別是小批量(liang)(liang)(liang)(liang)生(sheng)(sheng)產,在應用(yong)CNC加(jia)(jia)工(gong)中心(xin)時。盡(jin)量(liang)(liang)(liang)(liang)使批量(liang)(liang)(liang)(liang)大于經濟(ji)(ji)批量(liang)(liang)(liang)(liang),以(yi)(yi)達到良好的經濟(ji)(ji)效果(guo)。隨(sui)著CNC加(jia)(jia)工(gong)中心(xin)的不斷發展,經濟(ji)(ji)批量(liang)(liang)(liang)(liang)越來越小,對一些復(fu)雜工(gong)件(jian),5-10件(jian)就可(ke)(ke)以(yi)(yi)生(sheng)(sheng)產,甚(shen)至單件(jian)生(sheng)(sheng)產時也可(ke)(ke)以(yi)(yi)考慮(lv)用(yong)CNC加(jia)(jia)工(gong)中心(xin)。
QQ: | 380598058 |
傳真: | 0760-22218638 |
電話: | 18948856139(微信同號) (朱經理(li)) |
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地址: | 中山市小欖鎮工業大道中10號(A幢) |