加工中心簡稱CNC,是由機械設備與數控系統組成的使用于加工復雜形狀工件的高效率自動化機床。加工中心又被稱電腦鑼。加工中心備有刀庫,具有自動換刀功能,是對工件一次裝夾后進行多工序加工的數控機床。加(jia)工中心是(shi)高度機電一(yi)體化(hua)的(de)產品,工件(jian)(jian)裝(zhuang)夾后,數(shu)控系(xi)統能(neng)控制(zhi)機床按不(bu)同工序(xu)自動(dong)選擇(ze)、更(geng)換(huan)刀具、自動(dong)對(dui)刀、自動(dong)改變主軸轉速、進給量等(deng),可連續(xu)完(wan)成鉆(zhan)、鏜、銑、鉸、攻絲等(deng)多種工序(xu),因而大(da)大(da)減少了(le)工件(jian)(jian)裝(zhuang)夾時(shi)間、測(ce)量和機床調整等(deng)輔助(zhu)工序(xu)時(shi)間,對(dui)加(jia)工形(xing)狀比較(jiao)復雜,精度要求較(jiao)高,品種更(geng)換(huan)頻繁的(de)零(ling)件(jian)(jian)具有(you)良好(hao)的(de)經濟(ji)效果。
數控機床實現了中、小批量加工自動化,改善了勞動條件。此外,它還具有生產率高、加工精度穩定、產品成本低等一系列優點。CNC零件加工中心廠家為了進一(yi)步發(fa)揮(hui)這(zhe)些優點(dian),數控(kong)(kong)機床遂向“工序集中”,即一(yi)臺數控(kong)(kong)機床在一(yi)次(ci)裝夾零件(jian)后能完成多工序加工的數控(kong)(kong)機床(即加工中心)方面發(fa)展。
CNC立式加工中心的用途:
(1)期性重復投產的工件:有些產品的市場需求具有周期性和季節性,如果采用專門生產線則得不償失,用普通設備加工效率又太低,且質量不穩定,數量也難以。而采用CNC加工中心,首件(jian)(批)試切完后,程序和(he)(he)相關(guan)生產(chan)(chan)信息可(ke)保(bao)留下來,下次(ci)產(chan)(chan)品再生產(chan)(chan)時(shi)(shi),只要(yao)很少的(de)準(zhun)(zhun)備時(shi)(shi)間就可(ke)以開始生產(chan)(chan)。CNC加(jia)(jia)工(gong)中心(xin)工(gong)時(shi)(shi)包(bao)括準(zhun)(zhun)備工(gong)時(shi)(shi)和(he)(he)加(jia)(jia)工(gong)工(gong)時(shi)(shi),CNC加(jia)(jia)工(gong)中心(xin)把(ba)很長的(de)單件(jian)準(zhun)(zhun)備工(gong)時(shi)(shi)平(ping)均分配到每一個工(gong)件(jian)上,使每次(ci)生產(chan)(chan)的(de)平(ping)均實際工(gong)時(shi)(shi)減少,生產(chan)(chan)周期大大縮短。
(2)高精(jing)度工(gong)(gong)(gong)件(jian):有(you)些工(gong)(gong)(gong)件(jian)需求(qiu)(qiu)甚少,但屬關鍵(jian)部件(jian),要求(qiu)(qiu)精(jing)度高且工(gong)(gong)(gong)期短,用傳統工(gong)(gong)(gong)藝需用多臺機(ji)床協調工(gong)(gong)(gong)作,其(qi)周期長、效(xiao)率(lv)低,在(zai)長工(gong)(gong)(gong)序(xu)流程(cheng)中(zhong),受(shou)人為影響容易出(chu)廢品,從而(er)造(zao)成重(zhong)大經濟損失。而(er)采用CNC加(jia)工(gong)(gong)(gong)中(zhong)心進行(xing)加(jia)工(gong)(gong)(gong),生(sheng)產完全(quan)由程(cheng)序(xu)自(zi)動控制.避免了(le)(le)長工(gong)(gong)(gong)序(xu)流程(cheng),減少了(le)(le)硬件(jian)投資及人為干擾,具有(you)生(sheng)產效(xiao)益高及質量穩定的(de)特點。
(3)批(pi)(pi)量(liang)生(sheng)(sheng)產(chan)(chan)的(de)工(gong)(gong)(gong)件(jian):CNC加(jia)工(gong)(gong)(gong)中(zhong)心(xin)(xin)生(sheng)(sheng)產(chan)(chan)的(de)柔性不僅體現在對特殊要(yao)求(qiu)的(de)快(kuai)速反應(ying)上,而且(qie)可以(yi)快(kuai)速實(shi)現批(pi)(pi)量(liang)生(sheng)(sheng)產(chan)(chan),以(yi)提高(gao)市場競爭能力。CNC加(jia)工(gong)(gong)(gong)中(zhong)心(xin)(xin)適合于(yu)中(zhong)小批(pi)(pi)量(liang)生(sheng)(sheng)產(chan)(chan),特別是小批(pi)(pi)量(liang)生(sheng)(sheng)產(chan)(chan),在應(ying)用CNC加(jia)工(gong)(gong)(gong)中(zhong)心(xin)(xin)時(shi)。盡(jin)量(liang)使批(pi)(pi)量(liang)大于(yu)經(jing)濟批(pi)(pi)量(liang),以(yi)達到良(liang)好(hao)的(de)經(jing)濟效(xiao)果。隨(sui)著CNC加(jia)工(gong)(gong)(gong)中(zhong)心(xin)(xin)的(de)不斷發展,經(jing)濟批(pi)(pi)量(liang)越來越小,對一(yi)些復雜工(gong)(gong)(gong)件(jian),5-10件(jian)就可以(yi)生(sheng)(sheng)產(chan)(chan),甚至單件(jian)生(sheng)(sheng)產(chan)(chan)時(shi)也可以(yi)考慮用CNC加(jia)工(gong)(gong)(gong)中(zhong)心(xin)(xin)。
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