加工中心簡稱CNC,是由機械設備與數控系統組成的使用于加工復雜形狀工件的高效率自動化機床。加工中心又被稱電腦鑼。加工中心備有刀庫,具有自動換刀功能,是對工件一次裝夾后進行多工序加工的數控機床(chuang)。加(jia)工(gong)(gong)(gong)(gong)中心是(shi)高度機電一體化的產品,工(gong)(gong)(gong)(gong)件(jian)裝夾后,數控系統能控制機床(chuang)按不(bu)同工(gong)(gong)(gong)(gong)序(xu)(xu)自動(dong)選(xuan)擇、更(geng)換(huan)刀具、自動(dong)對刀、自動(dong)改變主(zhu)軸轉速、進給量等(deng),可連續完成鉆、鏜、銑、鉸、攻絲(si)等(deng)多(duo)種工(gong)(gong)(gong)(gong)序(xu)(xu),因而大大減少了工(gong)(gong)(gong)(gong)件(jian)裝夾時(shi)間、測量和機床(chuang)調(diao)整等(deng)輔助(zhu)工(gong)(gong)(gong)(gong)序(xu)(xu)時(shi)間,對加(jia)工(gong)(gong)(gong)(gong)形(xing)狀比較(jiao)復(fu)雜,精(jing)度要求較(jiao)高,品種更(geng)換(huan)頻(pin)繁的零(ling)件(jian)具有(you)良好的經濟效(xiao)果。
數控機床實現了中、小批量加工自動化,改善了勞動條件。此外,它還具有生產率高、加工精度穩定、產品成本低等一系列優點。CNC零件加工中心廠家(jia)為了進一步發(fa)揮(hui)這些優點(dian),數(shu)控(kong)機(ji)床(chuang)遂(sui)向“工序集中”,即一臺(tai)數(shu)控(kong)機(ji)床(chuang)在一次裝(zhuang)夾零件后能完成多(duo)工序加工的數(shu)控(kong)機(ji)床(chuang)(即加工中心)方面發(fa)展。
CNC立式加工中心的用途:
(1)期性重復投產的工件:有些產品的市場需求具有周期性和季節性,如果采用專門生產線則得不償失,用普通設備加工效率又太低,且質量不穩定,數量也難以。而采用CNC加工中心,首(shou)件(jian)(jian)(批)試切完(wan)后(hou),程序和相關(guan)生(sheng)產(chan)信息可保留下來,下次(ci)產(chan)品再生(sheng)產(chan)時(shi)(shi),只要(yao)很少(shao)的(de)準備(bei)時(shi)(shi)間就可以開始生(sheng)產(chan)。CNC加(jia)工(gong)(gong)中心工(gong)(gong)時(shi)(shi)包括準備(bei)工(gong)(gong)時(shi)(shi)和加(jia)工(gong)(gong)工(gong)(gong)時(shi)(shi),CNC加(jia)工(gong)(gong)中心把(ba)很長的(de)單件(jian)(jian)準備(bei)工(gong)(gong)時(shi)(shi)平均分配到每(mei)(mei)一個工(gong)(gong)件(jian)(jian)上,使(shi)每(mei)(mei)次(ci)生(sheng)產(chan)的(de)平均實際工(gong)(gong)時(shi)(shi)減少(shao),生(sheng)產(chan)周期大大縮短。
(2)高(gao)精(jing)度工(gong)件(jian):有些工(gong)件(jian)需(xu)求(qiu)甚少(shao),但屬關鍵部件(jian),要求(qiu)精(jing)度高(gao)且工(gong)期(qi)短,用傳統(tong)工(gong)藝需(xu)用多臺機床協調工(gong)作,其周(zhou)期(qi)長(chang)、效率低,在長(chang)工(gong)序流程(cheng)中(zhong),受人(ren)為影(ying)響容易出廢品,從而造成重大經濟損失(shi)。而采用CNC加工(gong)中(zhong)心進行(xing)加工(gong),生產完全由程(cheng)序自動控制.避免(mian)了長(chang)工(gong)序流程(cheng),減少(shao)了硬(ying)件(jian)投資及人(ren)為干擾(rao),具有生產效益高(gao)及質量(liang)穩定的特點。
(3)批(pi)(pi)量(liang)(liang)生(sheng)產(chan)(chan)的工件:CNC加工中(zhong)心生(sheng)產(chan)(chan)的柔性不(bu)僅(jin)體(ti)現在對特殊要求的快速反應上(shang),而(er)且可(ke)以(yi)快速實現批(pi)(pi)量(liang)(liang)生(sheng)產(chan)(chan),以(yi)提高市(shi)場(chang)競爭能(neng)力(li)。CNC加工中(zhong)心適合于中(zhong)小(xiao)批(pi)(pi)量(liang)(liang)生(sheng)產(chan)(chan),特別是小(xiao)批(pi)(pi)量(liang)(liang)生(sheng)產(chan)(chan),在應用(yong)CNC加工中(zhong)心時(shi)。盡(jin)量(liang)(liang)使批(pi)(pi)量(liang)(liang)大(da)于經濟批(pi)(pi)量(liang)(liang),以(yi)達到良好的經濟效(xiao)果。隨(sui)著CNC加工中(zhong)心的不(bu)斷發展,經濟批(pi)(pi)量(liang)(liang)越(yue)來越(yue)小(xiao),對一些復雜工件,5-10件就可(ke)以(yi)生(sheng)產(chan)(chan),甚至單件生(sheng)產(chan)(chan)時(shi)也可(ke)以(yi)考慮用(yong)CNC加工中(zhong)心。
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