加工中心簡稱CNC,是由機械設備與數控系統組成的使用于加工復雜形狀工件的高效率自動化機床。加工中心又被稱電腦鑼。加工中心備有刀庫,具有自動換刀功能,是對工件一次裝夾后進行多工序加工的數控機床(chuang)。加工(gong)(gong)(gong)中心是高度機(ji)電一(yi)體化的(de)產品,工(gong)(gong)(gong)件(jian)裝(zhuang)夾后(hou),數控(kong)系統能控(kong)制機(ji)床(chuang)按不同(tong)工(gong)(gong)(gong)序(xu)(xu)(xu)自(zi)動(dong)選擇、更換(huan)刀具、自(zi)動(dong)對(dui)刀、自(zi)動(dong)改變主軸(zhou)轉速(su)、進給(gei)量等,可(ke)連續完成鉆(zhan)、鏜、銑、鉸、攻(gong)絲等多種工(gong)(gong)(gong)序(xu)(xu)(xu),因而大大減少了工(gong)(gong)(gong)件(jian)裝(zhuang)夾時間、測量和機(ji)床(chuang)調整等輔助工(gong)(gong)(gong)序(xu)(xu)(xu)時間,對(dui)加工(gong)(gong)(gong)形(xing)狀比較(jiao)復(fu)雜(za),精度要求較(jiao)高,品種更換(huan)頻繁的(de)零(ling)件(jian)具有良好的(de)經濟效果。
數控機床實現了中、小批量加工自動化,改善了勞動條件。此外,它還具有生產率高、加工精度穩定、產品成本低等一系列優點。CNC零件加工中心廠家為(wei)了進一步發(fa)(fa)揮這些(xie)優點,數(shu)控機(ji)床(chuang)遂向(xiang)“工序集中(zhong)”,即(ji)一臺數(shu)控機(ji)床(chuang)在一次裝夾零件后能完成多工序加工的數(shu)控機(ji)床(chuang)(即(ji)加工中(zhong)心)方(fang)面發(fa)(fa)展。
CNC立式加工中心的用途:
(1)期性重復投產的工件:有些產品的市場需求具有周期性和季節性,如果采用專門生產線則得不償失,用普通設備加工效率又太低,且質量不穩定,數量也難以。而采用CNC加工中心,首件(jian)(jian)(批)試切完后(hou),程序和相關生產(chan)信息可保留下(xia)來,下(xia)次產(chan)品(pin)再(zai)生產(chan)時(shi),只要很(hen)少的(de)準(zhun)備時(shi)間就(jiu)可以開(kai)始(shi)生產(chan)。CNC加(jia)工(gong)(gong)中心(xin)工(gong)(gong)時(shi)包(bao)括準(zhun)備工(gong)(gong)時(shi)和加(jia)工(gong)(gong)工(gong)(gong)時(shi),CNC加(jia)工(gong)(gong)中心(xin)把很(hen)長的(de)單件(jian)(jian)準(zhun)備工(gong)(gong)時(shi)平均(jun)分(fen)配到每一個工(gong)(gong)件(jian)(jian)上,使每次生產(chan)的(de)平均(jun)實際工(gong)(gong)時(shi)減少,生產(chan)周(zhou)期大大縮短。
(2)高精度工(gong)(gong)件(jian)(jian)(jian):有些工(gong)(gong)件(jian)(jian)(jian)需求甚少(shao),但屬關鍵部件(jian)(jian)(jian),要求精度高且工(gong)(gong)期(qi)(qi)短,用傳統工(gong)(gong)藝(yi)需用多臺機床協調工(gong)(gong)作,其周期(qi)(qi)長、效率低,在長工(gong)(gong)序流程中,受(shou)人為影響容易(yi)出廢品,從而造成(cheng)重大經濟(ji)損失。而采(cai)用CNC加工(gong)(gong)中心進行加工(gong)(gong),生(sheng)(sheng)產(chan)完(wan)全由(you)程序自動控制.避免了長工(gong)(gong)序流程,減少(shao)了硬件(jian)(jian)(jian)投(tou)資及人為干擾(rao),具有生(sheng)(sheng)產(chan)效益(yi)高及質(zhi)量穩定的特點。
(3)批(pi)量(liang)生產(chan)的(de)工(gong)(gong)件(jian):CNC加工(gong)(gong)中(zhong)心(xin)生產(chan)的(de)柔性不僅體現(xian)在對特殊要求的(de)快(kuai)速(su)反應(ying)上,而且可以(yi)快(kuai)速(su)實現(xian)批(pi)量(liang)生產(chan),以(yi)提高市場競爭能力(li)。CNC加工(gong)(gong)中(zhong)心(xin)適合于中(zhong)小(xiao)(xiao)批(pi)量(liang)生產(chan),特別是小(xiao)(xiao)批(pi)量(liang)生產(chan),在應(ying)用CNC加工(gong)(gong)中(zhong)心(xin)時(shi)。盡(jin)量(liang)使批(pi)量(liang)大于經濟(ji)批(pi)量(liang),以(yi)達到良好(hao)的(de)經濟(ji)效果。隨著CNC加工(gong)(gong)中(zhong)心(xin)的(de)不斷發展,經濟(ji)批(pi)量(liang)越來(lai)越小(xiao)(xiao),對一些復雜工(gong)(gong)件(jian),5-10件(jian)就可以(yi)生產(chan),甚至單件(jian)生產(chan)時(shi)也可以(yi)考(kao)慮用CNC加工(gong)(gong)中(zhong)心(xin)。
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