加工中心簡稱CNC,是由機械設備與數控系統組成的使用于加工復雜形狀工件的高效率自動化機床。加工中心又被稱電腦鑼。加工中心備有刀庫,具有自動換刀功能,是對工件一次裝夾后進行多工序加工的數控機床。加(jia)工中心是高度機(ji)電一體化的(de)產品,工件(jian)裝(zhuang)夾后,數控(kong)系統能控(kong)制機(ji)床按不同(tong)工序自(zi)動(dong)選擇、更換(huan)刀具、自(zi)動(dong)對刀、自(zi)動(dong)改變主軸轉速、進給量(liang)等,可(ke)連續(xu)完成鉆、鏜、銑、鉸、攻絲等多種工序,因而(er)大大減少了工件(jian)裝(zhuang)夾時(shi)間(jian)、測量(liang)和(he)機(ji)床調(diao)整等輔助工序時(shi)間(jian),對加(jia)工形狀比(bi)較復雜,精度要求較高,品種更換(huan)頻繁的(de)零(ling)件(jian)具有(you)良好的(de)經(jing)濟效果(guo)。
數控機床實現了中、小批量加工自動化,改善了勞動條件。此外,它還具有生產率高、加工精度穩定、產品成本低等一系列優點。CNC零件加工中心廠家為了進一(yi)步發揮(hui)這些優點(dian),數控機床遂向“工(gong)序(xu)集中”,即一(yi)臺數控機床在一(yi)次裝夾零(ling)件(jian)后能完成多工(gong)序(xu)加(jia)工(gong)的數控機床(即加(jia)工(gong)中心)方(fang)面(mian)發展。
CNC立式加工中心的用途:
(1)期性重復投產的工件:有些產品的市場需求具有周期性和季節性,如果采用專門生產線則得不償失,用普通設備加工效率又太低,且質量不穩定,數量也難以。而采用CNC加工中心,首件(批)試(shi)切(qie)完后,程(cheng)序和相關生(sheng)(sheng)(sheng)(sheng)產(chan)信息可保(bao)留(liu)下來,下次產(chan)品(pin)再生(sheng)(sheng)(sheng)(sheng)產(chan)時(shi),只要很(hen)(hen)少的準備時(shi)間就可以開始(shi)生(sheng)(sheng)(sheng)(sheng)產(chan)。CNC加工(gong)(gong)(gong)中心(xin)工(gong)(gong)(gong)時(shi)包括準備工(gong)(gong)(gong)時(shi)和加工(gong)(gong)(gong)工(gong)(gong)(gong)時(shi),CNC加工(gong)(gong)(gong)中心(xin)把很(hen)(hen)長的單件準備工(gong)(gong)(gong)時(shi)平(ping)(ping)均(jun)分配到每(mei)一(yi)個工(gong)(gong)(gong)件上,使每(mei)次生(sheng)(sheng)(sheng)(sheng)產(chan)的平(ping)(ping)均(jun)實際工(gong)(gong)(gong)時(shi)減(jian)少,生(sheng)(sheng)(sheng)(sheng)產(chan)周期大大縮短。
(2)高精度工(gong)件(jian)(jian):有(you)些工(gong)件(jian)(jian)需求甚少(shao),但屬關鍵部(bu)件(jian)(jian),要求精度高且工(gong)期(qi)短,用(yong)(yong)傳統工(gong)藝需用(yong)(yong)多臺機床協調工(gong)作,其周期(qi)長、效率低,在長工(gong)序(xu)流程(cheng)中(zhong),受(shou)人(ren)為影(ying)響容易出廢品(pin),從(cong)而(er)造成重(zhong)大經(jing)濟(ji)損失。而(er)采(cai)用(yong)(yong)CNC加工(gong)中(zhong)心進行加工(gong),生產完全由(you)程(cheng)序(xu)自動控制.避(bi)免了長工(gong)序(xu)流程(cheng),減少(shao)了硬(ying)件(jian)(jian)投資及人(ren)為干擾(rao),具有(you)生產效益高及質量穩(wen)定(ding)的特(te)點。
(3)批(pi)(pi)(pi)量(liang)生(sheng)(sheng)產(chan)的工(gong)(gong)(gong)件:CNC加工(gong)(gong)(gong)中(zhong)心(xin)生(sheng)(sheng)產(chan)的柔性不僅體現在(zai)對特殊要求的快速(su)反應上,而且可以(yi)快速(su)實現批(pi)(pi)(pi)量(liang)生(sheng)(sheng)產(chan),以(yi)提高市(shi)場競爭能(neng)力。CNC加工(gong)(gong)(gong)中(zhong)心(xin)適合于(yu)中(zhong)小批(pi)(pi)(pi)量(liang)生(sheng)(sheng)產(chan),特別是小批(pi)(pi)(pi)量(liang)生(sheng)(sheng)產(chan),在(zai)應用(yong)CNC加工(gong)(gong)(gong)中(zhong)心(xin)時(shi)。盡(jin)量(liang)使批(pi)(pi)(pi)量(liang)大(da)于(yu)經濟批(pi)(pi)(pi)量(liang),以(yi)達到良好的經濟效(xiao)果(guo)。隨(sui)著CNC加工(gong)(gong)(gong)中(zhong)心(xin)的不斷(duan)發展,經濟批(pi)(pi)(pi)量(liang)越來越小,對一(yi)些復雜工(gong)(gong)(gong)件,5-10件就可以(yi)生(sheng)(sheng)產(chan),甚(shen)至單件生(sheng)(sheng)產(chan)時(shi)也可以(yi)考慮用(yong)CNC加工(gong)(gong)(gong)中(zhong)心(xin)。
QQ: | 380598058 |
傳真: | 0760-22218638 |
電話: | 18948856139(微信同(tong)號) (朱經(jing)理) |
郵箱: | julie.cnc688@gmail.com |
地址: | 中山市小欖鎮工業大道中10號(A幢) |