加工中心簡稱CNC,是由機械設備與數控系統組成的使用于加工復雜形狀工件的高效率自動化機床。加工中心又被稱電腦鑼。加工中心備有刀庫,具有自動換刀功能,是對工件一次裝夾后進行多工序加工的數控機床。加工(gong)中心(xin)是高度機(ji)電一體化的產品,工(gong)件裝(zhuang)夾(jia)后,數控系統(tong)能(neng)控制機(ji)床按不同工(gong)序(xu)自動(dong)選(xuan)擇、更換刀具(ju)、自動(dong)對(dui)刀、自動(dong)改變主軸轉速、進給(gei)量等,可連續完成(cheng)鉆、鏜、銑(xian)、鉸、攻絲等多(duo)種工(gong)序(xu),因而大大減少了工(gong)件裝(zhuang)夾(jia)時(shi)(shi)間、測量和(he)機(ji)床調整等輔助工(gong)序(xu)時(shi)(shi)間,對(dui)加工(gong)形狀(zhuang)比較(jiao)(jiao)復雜(za),精度要求較(jiao)(jiao)高,品種更換頻繁的零件具(ju)有(you)良好的經濟效果。
數控機床實現了中、小批量加工自動化,改善了勞動條件。此外,它還具有生產率高、加工精度穩定、產品成本低等一系列優點。CNC零件加工中心廠家(jia)為(wei)了進一步(bu)發揮這些優點,數(shu)(shu)控機床(chuang)遂向“工(gong)(gong)序集中”,即一臺數(shu)(shu)控機床(chuang)在一次(ci)裝夾(jia)零件后(hou)能完成多(duo)工(gong)(gong)序加工(gong)(gong)的數(shu)(shu)控機床(chuang)(即加工(gong)(gong)中心)方面發展(zhan)。
CNC立式加工中心的用途:
(1)期性重復投產的工件:有些產品的市場需求具有周期性和季節性,如果采用專門生產線則得不償失,用普通設備加工效率又太低,且質量不穩定,數量也難以。而采用CNC加工中心,首件(jian)(jian)(批)試切完后,程序和相關生產(chan)信息可保留下來,下次(ci)產(chan)品(pin)再生產(chan)時(shi),只要很少的(de)準備(bei)時(shi)間就可以開始生產(chan)。CNC加工(gong)(gong)(gong)中(zhong)心工(gong)(gong)(gong)時(shi)包括準備(bei)工(gong)(gong)(gong)時(shi)和加工(gong)(gong)(gong)工(gong)(gong)(gong)時(shi),CNC加工(gong)(gong)(gong)中(zhong)心把很長(chang)的(de)單(dan)件(jian)(jian)準備(bei)工(gong)(gong)(gong)時(shi)平均分配(pei)到(dao)每(mei)一個工(gong)(gong)(gong)件(jian)(jian)上(shang),使(shi)每(mei)次(ci)生產(chan)的(de)平均實際(ji)工(gong)(gong)(gong)時(shi)減少,生產(chan)周(zhou)期(qi)大大縮短。
(2)高精度工(gong)件(jian):有(you)些(xie)工(gong)件(jian)需求甚少,但(dan)屬關(guan)鍵部件(jian),要求精度高且工(gong)期(qi)短,用(yong)傳(chuan)統工(gong)藝需用(yong)多臺機(ji)床協(xie)調工(gong)作,其(qi)周期(qi)長(chang)(chang)(chang)、效率低,在長(chang)(chang)(chang)工(gong)序流程中(zhong),受(shou)人為影響(xiang)容易出廢品(pin),從而(er)造成(cheng)重大經濟損失。而(er)采用(yong)CNC加工(gong)中(zhong)心進行加工(gong),生產完(wan)全由程序自(zi)動控制.避免了(le)長(chang)(chang)(chang)工(gong)序流程,減少了(le)硬件(jian)投資及人為干擾,具有(you)生產效益(yi)高及質量穩定的特點。
(3)批量(liang)生(sheng)產(chan)的(de)工(gong)(gong)件(jian)(jian):CNC加(jia)工(gong)(gong)中(zhong)心生(sheng)產(chan)的(de)柔性不僅體(ti)現在對(dui)特殊要求的(de)快速反應上,而(er)且可以(yi)快速實(shi)現批量(liang)生(sheng)產(chan),以(yi)提高市場(chang)競爭能(neng)力。CNC加(jia)工(gong)(gong)中(zhong)心適合于中(zhong)小批量(liang)生(sheng)產(chan),特別是小批量(liang)生(sheng)產(chan),在應用CNC加(jia)工(gong)(gong)中(zhong)心時。盡(jin)量(liang)使批量(liang)大于經(jing)(jing)濟批量(liang),以(yi)達到良好的(de)經(jing)(jing)濟效果。隨著CNC加(jia)工(gong)(gong)中(zhong)心的(de)不斷發展,經(jing)(jing)濟批量(liang)越來越小,對(dui)一些復雜工(gong)(gong)件(jian)(jian),5-10件(jian)(jian)就可以(yi)生(sheng)產(chan),甚至單件(jian)(jian)生(sheng)產(chan)時也(ye)可以(yi)考慮用CNC加(jia)工(gong)(gong)中(zhong)心。
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