加工中心簡稱CNC,是由機械設備與數控系統組成的使用于加工復雜形狀工件的高效率自動化機床。加工中心又被稱電腦鑼。加工中心備有刀庫,具有自動換刀功能,是對工件一次裝夾后進行多工序加工的數控機床(chuang)。加工(gong)(gong)中心是(shi)高(gao)度機電一體化的(de)產品(pin),工(gong)(gong)件(jian)(jian)裝(zhuang)夾后,數(shu)控(kong)系統能控(kong)制機床(chuang)按不同工(gong)(gong)序(xu)(xu)自(zi)動(dong)選擇、更(geng)換刀具、自(zi)動(dong)對(dui)刀、自(zi)動(dong)改變主軸(zhou)轉速、進給(gei)量(liang)(liang)等(deng)(deng),可連續(xu)完成鉆、鏜(tang)、銑、鉸、攻絲等(deng)(deng)多種(zhong)工(gong)(gong)序(xu)(xu),因(yin)而大(da)大(da)減(jian)少了工(gong)(gong)件(jian)(jian)裝(zhuang)夾時間、測量(liang)(liang)和(he)機床(chuang)調整等(deng)(deng)輔助工(gong)(gong)序(xu)(xu)時間,對(dui)加工(gong)(gong)形狀比較復雜,精度要求較高(gao),品(pin)種(zhong)更(geng)換頻繁的(de)零件(jian)(jian)具有良好的(de)經濟效果。
數控機床實現了中、小批量加工自動化,改善了勞動條件。此外,它還具有生產率高、加工精度穩定、產品成本低等一系列優點。CNC零件加工中心廠家為了進一(yi)步發揮這些優點,數(shu)控(kong)機床遂(sui)向“工序集中(zhong)”,即(ji)一(yi)臺數(shu)控(kong)機床在一(yi)次裝夾(jia)零件后能完成多工序加(jia)工的數(shu)控(kong)機床(即(ji)加(jia)工中(zhong)心(xin))方面發展。
CNC立式加工中心的用途:
(1)期性重復投產的工件:有些產品的市場需求具有周期性和季節性,如果采用專門生產線則得不償失,用普通設備加工效率又太低,且質量不穩定,數量也難以。而采用CNC加工中心,首件(批)試切完后,程序和相關生(sheng)(sheng)產(chan)信息可保留下(xia)來,下(xia)次產(chan)品再生(sheng)(sheng)產(chan)時(shi),只要很少(shao)的準備(bei)時(shi)間(jian)就可以開始生(sheng)(sheng)產(chan)。CNC加(jia)工(gong)(gong)(gong)(gong)中心工(gong)(gong)(gong)(gong)時(shi)包括準備(bei)工(gong)(gong)(gong)(gong)時(shi)和加(jia)工(gong)(gong)(gong)(gong)工(gong)(gong)(gong)(gong)時(shi),CNC加(jia)工(gong)(gong)(gong)(gong)中心把很長的單件準備(bei)工(gong)(gong)(gong)(gong)時(shi)平均(jun)分配到(dao)每一個工(gong)(gong)(gong)(gong)件上(shang),使每次生(sheng)(sheng)產(chan)的平均(jun)實(shi)際工(gong)(gong)(gong)(gong)時(shi)減少(shao),生(sheng)(sheng)產(chan)周期大(da)大(da)縮短。
(2)高(gao)精(jing)度(du)工(gong)(gong)(gong)件(jian):有些工(gong)(gong)(gong)件(jian)需求(qiu)甚少(shao),但屬關鍵部件(jian),要求(qiu)精(jing)度(du)高(gao)且(qie)工(gong)(gong)(gong)期短(duan),用傳統工(gong)(gong)(gong)藝需用多臺(tai)機(ji)床協(xie)調工(gong)(gong)(gong)作,其周期長、效(xiao)率(lv)低(di),在長工(gong)(gong)(gong)序流程(cheng)中(zhong)(zhong),受人為(wei)影(ying)響(xiang)容易出廢(fei)品,從而造成重(zhong)大(da)經濟損失。而采用CNC加工(gong)(gong)(gong)中(zhong)(zhong)心進行(xing)加工(gong)(gong)(gong),生產完全(quan)由程(cheng)序自動控制.避免(mian)了長工(gong)(gong)(gong)序流程(cheng),減(jian)少(shao)了硬(ying)件(jian)投資及(ji)人為(wei)干擾,具有生產效(xiao)益高(gao)及(ji)質量穩定(ding)的特點(dian)。
(3)批量(liang)生產的(de)工(gong)件(jian):CNC加工(gong)中(zhong)心(xin)生產的(de)柔性(xing)不僅體現在(zai)對(dui)特(te)殊要(yao)求的(de)快速反應上,而且可以(yi)(yi)(yi)快速實現批量(liang)生產,以(yi)(yi)(yi)提高市場競爭能力。CNC加工(gong)中(zhong)心(xin)適合(he)于(yu)(yu)中(zhong)小(xiao)(xiao)批量(liang)生產,特(te)別是小(xiao)(xiao)批量(liang)生產,在(zai)應用CNC加工(gong)中(zhong)心(xin)時。盡量(liang)使批量(liang)大(da)于(yu)(yu)經濟批量(liang),以(yi)(yi)(yi)達到良好的(de)經濟效果(guo)。隨著CNC加工(gong)中(zhong)心(xin)的(de)不斷發(fa)展,經濟批量(liang)越(yue)來越(yue)小(xiao)(xiao),對(dui)一(yi)些復雜工(gong)件(jian),5-10件(jian)就可以(yi)(yi)(yi)生產,甚至單件(jian)生產時也可以(yi)(yi)(yi)考慮(lv)用CNC加工(gong)中(zhong)心(xin)。
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電話: | 18948856139(微信同號) (朱經理) |
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地址: | 中山市小欖鎮工業大道中10號(A幢) |