加工中心簡稱CNC,是由機械設備與數控系統組成的使用于加工復雜形狀工件的高效率自動化機床。加工中心又被稱電腦鑼。加工中心備有刀庫,具有自動換刀功能,是對工件一次裝夾后進行多工序加工的數控機床。加工(gong)中心是高(gao)度機電一體化的產品,工(gong)件裝夾后,數控系(xi)統能(neng)控制機床按不(bu)同工(gong)序自動選擇(ze)、更換刀(dao)具(ju)、自動對刀(dao)、自動改變(bian)主軸轉速、進給量等,可連續完成鉆(zhan)、鏜(tang)、銑、鉸、攻絲等多(duo)種工(gong)序,因而大大減少了工(gong)件裝夾時間、測量和機床調整等輔助工(gong)序時間,對加工(gong)形狀(zhuang)比較復雜,精度要求較高(gao),品種更換頻繁的零件具(ju)有良好的經(jing)濟(ji)效果。
數控機床實現了中、小批量加工自動化,改善了勞動條件。此外,它還具有生產率高、加工精度穩定、產品成本低等一系列優點。CNC零件加工中心廠(chang)家為了(le)進一步發揮這些優(you)點,數控(kong)機(ji)(ji)床遂向“工序集中”,即(ji)一臺數控(kong)機(ji)(ji)床在一次(ci)裝夾零件(jian)后能完成多工序加工的(de)數控(kong)機(ji)(ji)床(即(ji)加工中心)方面(mian)發展。
CNC立式加工中心的用途:
(1)期性重復投產的工件:有些產品的市場需求具有周期性和季節性,如果采用專門生產線則得不償失,用普通設備加工效率又太低,且質量不穩定,數量也難以。而采用CNC加工中心,首件(批)試切(qie)完后,程序(xu)和(he)相關生(sheng)產(chan)信(xin)息可(ke)保留下來,下次產(chan)品再生(sheng)產(chan)時(shi)(shi),只要很少的準備時(shi)(shi)間就可(ke)以(yi)開始生(sheng)產(chan)。CNC加(jia)工(gong)(gong)(gong)中(zhong)心工(gong)(gong)(gong)時(shi)(shi)包括準備工(gong)(gong)(gong)時(shi)(shi)和(he)加(jia)工(gong)(gong)(gong)工(gong)(gong)(gong)時(shi)(shi),CNC加(jia)工(gong)(gong)(gong)中(zhong)心把很長的單件準備工(gong)(gong)(gong)時(shi)(shi)平均分配到每一(yi)個工(gong)(gong)(gong)件上(shang),使每次生(sheng)產(chan)的平均實際工(gong)(gong)(gong)時(shi)(shi)減(jian)少,生(sheng)產(chan)周期大大縮短。
(2)高精(jing)度(du)(du)工(gong)件(jian):有些(xie)工(gong)件(jian)需求甚少,但屬關鍵部件(jian),要求精(jing)度(du)(du)高且工(gong)期短,用(yong)傳統工(gong)藝需用(yong)多臺機床協調(diao)工(gong)作,其周期長、效率低(di),在長工(gong)序流(liu)程中,受(shou)人為影響容易(yi)出廢(fei)品,從而造(zao)成重大經濟損失。而采用(yong)CNC加工(gong)中心進行加工(gong),生(sheng)產完全(quan)由程序自動控制.避(bi)免了(le)長工(gong)序流(liu)程,減少了(le)硬件(jian)投資及人為干擾,具有生(sheng)產效益高及質量穩定的特點。
(3)批(pi)(pi)量(liang)(liang)(liang)生(sheng)(sheng)(sheng)產(chan)(chan)的工(gong)(gong)件(jian):CNC加工(gong)(gong)中(zhong)心(xin)生(sheng)(sheng)(sheng)產(chan)(chan)的柔性不(bu)僅體現在對特殊要求(qiu)的快速反應上,而且可以(yi)快速實(shi)現批(pi)(pi)量(liang)(liang)(liang)生(sheng)(sheng)(sheng)產(chan)(chan),以(yi)提(ti)高市場(chang)競爭(zheng)能力。CNC加工(gong)(gong)中(zhong)心(xin)適合于(yu)中(zhong)小批(pi)(pi)量(liang)(liang)(liang)生(sheng)(sheng)(sheng)產(chan)(chan),特別(bie)是小批(pi)(pi)量(liang)(liang)(liang)生(sheng)(sheng)(sheng)產(chan)(chan),在應用CNC加工(gong)(gong)中(zhong)心(xin)時。盡量(liang)(liang)(liang)使批(pi)(pi)量(liang)(liang)(liang)大(da)于(yu)經濟批(pi)(pi)量(liang)(liang)(liang),以(yi)達到良好的經濟效(xiao)果(guo)。隨著CNC加工(gong)(gong)中(zhong)心(xin)的不(bu)斷發展,經濟批(pi)(pi)量(liang)(liang)(liang)越來越小,對一(yi)些復雜工(gong)(gong)件(jian),5-10件(jian)就可以(yi)生(sheng)(sheng)(sheng)產(chan)(chan),甚至單件(jian)生(sheng)(sheng)(sheng)產(chan)(chan)時也(ye)可以(yi)考慮(lv)用CNC加工(gong)(gong)中(zhong)心(xin)。
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傳真: | 0760-22218638 |
電話: | 18948856139(微信同號) (朱經理) |
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地址: | 中山市小欖鎮工業大道中10號(A幢) |