加工中心簡稱CNC,是由機械設備與數控系統組成的使用于加工復雜形狀工件的高效率自動化機床。加工中心又被稱電腦鑼。加工中心備有刀庫,具有自動換刀功能,是對工件一次裝夾后進行多工序加工的數控機床。加(jia)工(gong)中心是高(gao)度(du)機(ji)電一體化(hua)的(de)產品(pin),工(gong)件(jian)裝(zhuang)夾后,數控(kong)系統能控(kong)制(zhi)機(ji)床按不(bu)同工(gong)序自(zi)(zi)動(dong)(dong)選擇、更換刀具、自(zi)(zi)動(dong)(dong)對刀、自(zi)(zi)動(dong)(dong)改變主(zhu)軸轉(zhuan)速、進給量(liang)等,可(ke)連(lian)續完成(cheng)鉆、鏜、銑(xian)、鉸(jiao)、攻絲(si)等多種工(gong)序,因而大大減少(shao)了工(gong)件(jian)裝(zhuang)夾時間、測量(liang)和機(ji)床調整等輔助工(gong)序時間,對加(jia)工(gong)形狀比較復雜,精度(du)要求較高(gao),品(pin)種更換頻繁的(de)零件(jian)具有良好(hao)的(de)經濟效(xiao)果(guo)。
數控機床實現了中、小批量加工自動化,改善了勞動條件。此外,它還具有生產率高、加工精度穩定、產品成本低等一系列優點。CNC零件加工中心廠家為(wei)了(le)進一步發揮這些(xie)優點,數控(kong)機(ji)床遂向“工(gong)序(xu)集中(zhong)(zhong)”,即(ji)一臺數控(kong)機(ji)床在一次(ci)裝夾零件后能(neng)完成多(duo)工(gong)序(xu)加工(gong)的數控(kong)機(ji)床(即(ji)加工(gong)中(zhong)(zhong)心(xin))方面發展。
CNC立式加工中心的用途:
(1)期性重復投產的工件:有些產品的市場需求具有周期性和季節性,如果采用專門生產線則得不償失,用普通設備加工效率又太低,且質量不穩定,數量也難以。而采用CNC加工中心,首件(批)試(shi)切完后,程(cheng)序和相關(guan)生(sheng)產(chan)(chan)信息可(ke)保留下(xia)來,下(xia)次產(chan)(chan)品再生(sheng)產(chan)(chan)時(shi)(shi),只要很少的準備時(shi)(shi)間(jian)就(jiu)可(ke)以開始(shi)生(sheng)產(chan)(chan)。CNC加(jia)工(gong)(gong)(gong)(gong)中心(xin)(xin)工(gong)(gong)(gong)(gong)時(shi)(shi)包括準備工(gong)(gong)(gong)(gong)時(shi)(shi)和加(jia)工(gong)(gong)(gong)(gong)工(gong)(gong)(gong)(gong)時(shi)(shi),CNC加(jia)工(gong)(gong)(gong)(gong)中心(xin)(xin)把(ba)很長的單件準備工(gong)(gong)(gong)(gong)時(shi)(shi)平(ping)均(jun)分配到每(mei)一個工(gong)(gong)(gong)(gong)件上,使每(mei)次生(sheng)產(chan)(chan)的平(ping)均(jun)實際工(gong)(gong)(gong)(gong)時(shi)(shi)減少,生(sheng)產(chan)(chan)周期大大縮短。
(2)高精度(du)工(gong)件(jian):有些工(gong)件(jian)需求(qiu)甚少(shao),但屬關鍵部件(jian),要求(qiu)精度(du)高且工(gong)期短(duan),用(yong)傳統工(gong)藝需用(yong)多臺機床(chuang)協調(diao)工(gong)作,其(qi)周期長(chang)(chang)、效率低,在長(chang)(chang)工(gong)序流程(cheng)中,受(shou)人為影響容易出廢品,從而造成重(zhong)大(da)經濟損失(shi)。而采用(yong)CNC加工(gong)中心進行(xing)加工(gong),生(sheng)產(chan)完全由(you)程(cheng)序自動控制.避免了(le)長(chang)(chang)工(gong)序流程(cheng),減少(shao)了(le)硬(ying)件(jian)投資(zi)及(ji)人為干擾,具有生(sheng)產(chan)效益高及(ji)質(zhi)量穩定的特點(dian)。
(3)批量(liang)生產(chan)(chan)的工(gong)(gong)件(jian):CNC加工(gong)(gong)中心生產(chan)(chan)的柔性不(bu)僅體現(xian)在對特殊要求的快(kuai)速(su)反應上,而且可以快(kuai)速(su)實現(xian)批量(liang)生產(chan)(chan),以提高(gao)市(shi)場競爭能(neng)力(li)。CNC加工(gong)(gong)中心適合于(yu)中小(xiao)批量(liang)生產(chan)(chan),特別是小(xiao)批量(liang)生產(chan)(chan),在應用(yong)CNC加工(gong)(gong)中心時。盡量(liang)使(shi)批量(liang)大于(yu)經(jing)濟(ji)(ji)批量(liang),以達到(dao)良好的經(jing)濟(ji)(ji)效果。隨著(zhu)CNC加工(gong)(gong)中心的不(bu)斷發展,經(jing)濟(ji)(ji)批量(liang)越來越小(xiao),對一些(xie)復雜工(gong)(gong)件(jian),5-10件(jian)就可以生產(chan)(chan),甚(shen)至單件(jian)生產(chan)(chan)時也(ye)可以考慮(lv)用(yong)CNC加工(gong)(gong)中心。
QQ: | 380598058 |
傳真: | 0760-22218638 |
電話: | 18948856139(微信同號) (朱經理) |
郵箱: | julie.cnc688@gmail.com |
地址: | 中山市小欖鎮工業大道中10號(A幢) |