加工中心簡稱CNC,是由機械設備與數控系統組成的使用于加工復雜形狀工件的高效率自動化機床。加工中心又被稱電腦鑼。加工中心備有刀庫,具有自動換刀功能,是對工件一次裝夾后進行多工序加工的數控機床。加(jia)工(gong)中心是高度機(ji)電一體化的(de)(de)產品(pin)(pin),工(gong)件(jian)裝夾后,數控系統(tong)能控制機(ji)床按不同工(gong)序自動選擇(ze)、更換(huan)刀具、自動對刀、自動改變主軸(zhou)轉速、進給量等,可連續完成鉆、鏜、銑、鉸、攻絲等多種工(gong)序,因(yin)而大大減少了工(gong)件(jian)裝夾時間(jian)、測量和機(ji)床調整等輔(fu)助工(gong)序時間(jian),對加(jia)工(gong)形(xing)狀(zhuang)比較復雜,精度要求較高,品(pin)(pin)種更換(huan)頻繁的(de)(de)零件(jian)具有良好的(de)(de)經濟效果。
數控機床實現了中、小批量加工自動化,改善了勞動條件。此外,它還具有生產率高、加工精度穩定、產品成本低等一系列優點。CNC零件加工中心廠家(jia)為了進一步發揮這(zhe)些優點,數(shu)控機床(chuang)遂向(xiang)“工(gong)(gong)序(xu)集中(zhong)”,即一臺數(shu)控機床(chuang)在(zai)一次(ci)裝夾零件后能完成多工(gong)(gong)序(xu)加工(gong)(gong)的數(shu)控機床(chuang)(即加工(gong)(gong)中(zhong)心)方(fang)面發展。
CNC立式加工中心的用途:
(1)期性重復投產的工件:有些產品的市場需求具有周期性和季節性,如果采用專門生產線則得不償失,用普通設備加工效率又太低,且質量不穩定,數量也難以。而采用CNC加工中心,首件(批)試切完后,程序和(he)相(xiang)關生(sheng)產(chan)(chan)信(xin)息(xi)可保留下來,下次產(chan)(chan)品再(zai)生(sheng)產(chan)(chan)時(shi),只要很(hen)少的(de)準(zhun)(zhun)(zhun)備(bei)時(shi)間就可以開始生(sheng)產(chan)(chan)。CNC加工(gong)中心(xin)工(gong)時(shi)包(bao)括準(zhun)(zhun)(zhun)備(bei)工(gong)時(shi)和(he)加工(gong)工(gong)時(shi),CNC加工(gong)中心(xin)把很(hen)長的(de)單件準(zhun)(zhun)(zhun)備(bei)工(gong)時(shi)平均分配到每一個工(gong)件上,使每次生(sheng)產(chan)(chan)的(de)平均實際工(gong)時(shi)減少,生(sheng)產(chan)(chan)周期(qi)大(da)大(da)縮短。
(2)高(gao)精度工(gong)(gong)(gong)(gong)件:有些工(gong)(gong)(gong)(gong)件需求甚少,但(dan)屬關鍵(jian)部件,要求精度高(gao)且工(gong)(gong)(gong)(gong)期(qi)(qi)短,用(yong)傳統工(gong)(gong)(gong)(gong)藝(yi)需用(yong)多臺機床協調(diao)工(gong)(gong)(gong)(gong)作,其周期(qi)(qi)長(chang)、效率(lv)低,在長(chang)工(gong)(gong)(gong)(gong)序流程(cheng)中,受人為影響容易出廢品(pin),從而造成重大(da)經濟損失。而采(cai)用(yong)CNC加工(gong)(gong)(gong)(gong)中心進行(xing)加工(gong)(gong)(gong)(gong),生產完全(quan)由程(cheng)序自動控制.避免了(le)長(chang)工(gong)(gong)(gong)(gong)序流程(cheng),減少了(le)硬件投資及(ji)(ji)人為干擾,具有生產效益高(gao)及(ji)(ji)質(zhi)量穩(wen)定的特點。
(3)批(pi)(pi)量(liang)(liang)(liang)(liang)生(sheng)產(chan)(chan)的工(gong)件(jian):CNC加(jia)工(gong)中(zhong)心(xin)(xin)(xin)生(sheng)產(chan)(chan)的柔性(xing)不僅體現在對特殊要求的快速(su)反應(ying)上,而且可(ke)以快速(su)實現批(pi)(pi)量(liang)(liang)(liang)(liang)生(sheng)產(chan)(chan),以提高市場競爭能力(li)。CNC加(jia)工(gong)中(zhong)心(xin)(xin)(xin)適合于中(zhong)小批(pi)(pi)量(liang)(liang)(liang)(liang)生(sheng)產(chan)(chan),特別是小批(pi)(pi)量(liang)(liang)(liang)(liang)生(sheng)產(chan)(chan),在應(ying)用(yong)CNC加(jia)工(gong)中(zhong)心(xin)(xin)(xin)時。盡量(liang)(liang)(liang)(liang)使批(pi)(pi)量(liang)(liang)(liang)(liang)大于經(jing)濟批(pi)(pi)量(liang)(liang)(liang)(liang),以達到良好(hao)的經(jing)濟效果。隨(sui)著(zhu)CNC加(jia)工(gong)中(zhong)心(xin)(xin)(xin)的不斷發(fa)展,經(jing)濟批(pi)(pi)量(liang)(liang)(liang)(liang)越來(lai)越小,對一些復(fu)雜工(gong)件(jian),5-10件(jian)就可(ke)以生(sheng)產(chan)(chan),甚至單件(jian)生(sheng)產(chan)(chan)時也可(ke)以考(kao)慮用(yong)CNC加(jia)工(gong)中(zhong)心(xin)(xin)(xin)。
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