加工中心簡稱CNC,是由機械設備與數控系統組成的使用于加工復雜形狀工件的高效率自動化機床。加工中心又被稱電腦鑼。加工中心備有刀庫,具有自動換刀功能,是對工件一次裝夾后進行多工序加工的數控機床(chuang)(chuang)。加工(gong)(gong)中心是高度機(ji)電(dian)一體(ti)化(hua)的(de)產品,工(gong)(gong)件裝夾后,數控系統(tong)能(neng)控制機(ji)床(chuang)(chuang)按不同工(gong)(gong)序自動選(xuan)擇、更換(huan)刀具(ju)、自動對刀、自動改變主軸(zhou)轉速(su)、進給量等,可連(lian)續完成鉆(zhan)、鏜、銑、鉸(jiao)、攻(gong)絲(si)等多種(zhong)工(gong)(gong)序,因而大大減少了(le)工(gong)(gong)件裝夾時間(jian)、測量和機(ji)床(chuang)(chuang)調整等輔助工(gong)(gong)序時間(jian),對加工(gong)(gong)形狀比較復(fu)雜,精度要求(qiu)較高,品種(zhong)更換(huan)頻繁的(de)零件具(ju)有良好(hao)的(de)經濟效果。
數控機床實現了中、小批量加工自動化,改善了勞動條件。此外,它還具有生產率高、加工精度穩定、產品成本低等一系列優點。CNC零件加工中心廠家為了進一(yi)步(bu)發揮這些優點,數(shu)(shu)控(kong)機(ji)床(chuang)(chuang)遂向(xiang)“工序集(ji)中”,即一(yi)臺(tai)數(shu)(shu)控(kong)機(ji)床(chuang)(chuang)在一(yi)次(ci)裝(zhuang)夾零件后能完成多工序加工的數(shu)(shu)控(kong)機(ji)床(chuang)(chuang)(即加工中心)方面發展。
CNC立式加工中心的用途:
(1)期性重復投產的工件:有些產品的市場需求具有周期性和季節性,如果采用專門生產線則得不償失,用普通設備加工效率又太低,且質量不穩定,數量也難以。而采用CNC加工中心,首件(jian)(批(pi))試(shi)切完后,程序和相(xiang)關生產(chan)(chan)(chan)信息可保留下來,下次產(chan)(chan)(chan)品再生產(chan)(chan)(chan)時(shi),只(zhi)要(yao)很少(shao)的準(zhun)(zhun)備時(shi)間就可以開始(shi)生產(chan)(chan)(chan)。CNC加工(gong)中心(xin)工(gong)時(shi)包(bao)括準(zhun)(zhun)備工(gong)時(shi)和加工(gong)工(gong)時(shi),CNC加工(gong)中心(xin)把很長(chang)的單(dan)件(jian)準(zhun)(zhun)備工(gong)時(shi)平均分(fen)配(pei)到每一個工(gong)件(jian)上,使每次生產(chan)(chan)(chan)的平均實際工(gong)時(shi)減少(shao),生產(chan)(chan)(chan)周期大大縮短。
(2)高(gao)精度工件(jian):有(you)些工件(jian)需求甚少(shao),但屬關(guan)鍵部(bu)件(jian),要求精度高(gao)且工期短(duan),用(yong)(yong)傳統工藝需用(yong)(yong)多臺機床協調(diao)工作,其周(zhou)期長(chang)、效率低(di),在長(chang)工序(xu)流程(cheng)中(zhong),受人(ren)為影響容易出廢品,從(cong)而造成重大(da)經(jing)濟損失。而采用(yong)(yong)CNC加工中(zhong)心進行加工,生產(chan)完(wan)全由(you)程(cheng)序(xu)自動(dong)控(kong)制.避免了長(chang)工序(xu)流程(cheng),減(jian)少(shao)了硬件(jian)投(tou)資及(ji)人(ren)為干(gan)擾,具有(you)生產(chan)效益高(gao)及(ji)質(zhi)量穩定的特點。
(3)批(pi)(pi)量(liang)(liang)(liang)生(sheng)產(chan)(chan)的(de)工(gong)(gong)(gong)(gong)件(jian):CNC加(jia)工(gong)(gong)(gong)(gong)中(zhong)心(xin)(xin)生(sheng)產(chan)(chan)的(de)柔性(xing)不(bu)(bu)僅體現(xian)在對(dui)特殊要求的(de)快速反應(ying)上,而且可(ke)以(yi)(yi)快速實現(xian)批(pi)(pi)量(liang)(liang)(liang)生(sheng)產(chan)(chan),以(yi)(yi)提(ti)高(gao)市(shi)場競爭能力。CNC加(jia)工(gong)(gong)(gong)(gong)中(zhong)心(xin)(xin)適合于(yu)中(zhong)小批(pi)(pi)量(liang)(liang)(liang)生(sheng)產(chan)(chan),特別是小批(pi)(pi)量(liang)(liang)(liang)生(sheng)產(chan)(chan),在應(ying)用(yong)CNC加(jia)工(gong)(gong)(gong)(gong)中(zhong)心(xin)(xin)時(shi)。盡(jin)量(liang)(liang)(liang)使批(pi)(pi)量(liang)(liang)(liang)大于(yu)經(jing)濟(ji)批(pi)(pi)量(liang)(liang)(liang),以(yi)(yi)達到(dao)良好的(de)經(jing)濟(ji)效果。隨著(zhu)CNC加(jia)工(gong)(gong)(gong)(gong)中(zhong)心(xin)(xin)的(de)不(bu)(bu)斷發展,經(jing)濟(ji)批(pi)(pi)量(liang)(liang)(liang)越來越小,對(dui)一些復雜(za)工(gong)(gong)(gong)(gong)件(jian),5-10件(jian)就可(ke)以(yi)(yi)生(sheng)產(chan)(chan),甚至單件(jian)生(sheng)產(chan)(chan)時(shi)也可(ke)以(yi)(yi)考慮用(yong)CNC加(jia)工(gong)(gong)(gong)(gong)中(zhong)心(xin)(xin)。
QQ: | 380598058 |
傳真: | 0760-22218638 |
電話: | 18948856139(微信同號) (朱經理) |
郵箱: | julie.cnc688@gmail.com |
地址: | 中山市小欖鎮工業大道中10號(A幢) |