加工中心簡稱CNC,是由機械設備與數控系統組成的使用于加工復雜形狀工件的高效率自動化機床。加工中心又被稱電腦鑼。加工中心備有刀庫,具有自動換刀功能,是對工件一次裝夾后進行多工序加工的數控機床(chuang)。加工中(zhong)心是(shi)高度(du)(du)機電一體化(hua)的產品(pin),工件(jian)(jian)裝夾后,數控(kong)系統能控(kong)制機床(chuang)按不同工序(xu)自(zi)動(dong)(dong)選擇(ze)、更換刀具、自(zi)動(dong)(dong)對刀、自(zi)動(dong)(dong)改變主軸轉速、進(jin)給量(liang)等,可連續(xu)完成鉆、鏜、銑、鉸、攻(gong)絲等多種(zhong)工序(xu),因而大(da)大(da)減(jian)少了工件(jian)(jian)裝夾時(shi)間、測(ce)量(liang)和(he)機床(chuang)調(diao)整等輔助工序(xu)時(shi)間,對加工形狀比較復雜,精度(du)(du)要求較高,品(pin)種(zhong)更換頻繁的零件(jian)(jian)具有良好的經濟效(xiao)果。
數控機床實現了中、小批量加工自動化,改善了勞動條件。此外,它還具有生產率高、加工精度穩定、產品成本低等一系列優點。CNC零件加工中心廠家為了進一(yi)步發揮這些優點,數(shu)控(kong)機(ji)床遂(sui)向“工(gong)(gong)序(xu)(xu)集(ji)中(zhong)”,即一(yi)臺數(shu)控(kong)機(ji)床在一(yi)次裝夾(jia)零(ling)件(jian)后能完成多(duo)工(gong)(gong)序(xu)(xu)加工(gong)(gong)的數(shu)控(kong)機(ji)床(即加工(gong)(gong)中(zhong)心(xin))方面發展。
CNC立式加工中心的用途:
(1)期性重復投產的工件:有些產品的市場需求具有周期性和季節性,如果采用專門生產線則得不償失,用普通設備加工效率又太低,且質量不穩定,數量也難以。而采用CNC加工中心,首件(jian)(jian)(批)試切完后(hou),程序(xu)和相關生(sheng)(sheng)產(chan)(chan)信(xin)息可保(bao)留下來(lai),下次產(chan)(chan)品再生(sheng)(sheng)產(chan)(chan)時,只要很(hen)少的(de)準(zhun)(zhun)備(bei)時間(jian)就可以開始生(sheng)(sheng)產(chan)(chan)。CNC加(jia)工(gong)(gong)中心工(gong)(gong)時包(bao)括準(zhun)(zhun)備(bei)工(gong)(gong)時和加(jia)工(gong)(gong)工(gong)(gong)時,CNC加(jia)工(gong)(gong)中心把(ba)很(hen)長(chang)的(de)單件(jian)(jian)準(zhun)(zhun)備(bei)工(gong)(gong)時平均(jun)分配到每一(yi)個工(gong)(gong)件(jian)(jian)上(shang),使每次生(sheng)(sheng)產(chan)(chan)的(de)平均(jun)實際工(gong)(gong)時減少,生(sheng)(sheng)產(chan)(chan)周期大大縮短。
(2)高精度(du)工(gong)件(jian)(jian):有些工(gong)件(jian)(jian)需(xu)求(qiu)(qiu)甚少,但屬關鍵部件(jian)(jian),要求(qiu)(qiu)精度(du)高且工(gong)期短(duan),用傳統工(gong)藝需(xu)用多臺(tai)機床協(xie)調工(gong)作,其周期長(chang)(chang)、效率(lv)低,在長(chang)(chang)工(gong)序(xu)流程中(zhong),受人為影響容易出廢品,從(cong)而造成重大經濟損失。而采用CNC加工(gong)中(zhong)心進(jin)行加工(gong),生產完全(quan)由程序(xu)自動控制.避(bi)免了長(chang)(chang)工(gong)序(xu)流程,減少了硬件(jian)(jian)投資及(ji)人為干(gan)擾,具有生產效益(yi)高及(ji)質量(liang)穩定的特點。
(3)批(pi)(pi)量(liang)生(sheng)產的(de)工(gong)(gong)(gong)件(jian):CNC加(jia)工(gong)(gong)(gong)中(zhong)心(xin)(xin)(xin)生(sheng)產的(de)柔性不僅體現在對特(te)殊要求(qiu)的(de)快(kuai)速反應上(shang),而(er)且可以(yi)(yi)(yi)快(kuai)速實現批(pi)(pi)量(liang)生(sheng)產,以(yi)(yi)(yi)提高市場競爭能力。CNC加(jia)工(gong)(gong)(gong)中(zhong)心(xin)(xin)(xin)適合于中(zhong)小(xiao)批(pi)(pi)量(liang)生(sheng)產,特(te)別(bie)是小(xiao)批(pi)(pi)量(liang)生(sheng)產,在應用CNC加(jia)工(gong)(gong)(gong)中(zhong)心(xin)(xin)(xin)時(shi)。盡量(liang)使批(pi)(pi)量(liang)大(da)于經(jing)濟(ji)(ji)批(pi)(pi)量(liang),以(yi)(yi)(yi)達到良好的(de)經(jing)濟(ji)(ji)效果。隨(sui)著CNC加(jia)工(gong)(gong)(gong)中(zhong)心(xin)(xin)(xin)的(de)不斷發展(zhan),經(jing)濟(ji)(ji)批(pi)(pi)量(liang)越來越小(xiao),對一些復雜工(gong)(gong)(gong)件(jian),5-10件(jian)就可以(yi)(yi)(yi)生(sheng)產,甚至單件(jian)生(sheng)產時(shi)也可以(yi)(yi)(yi)考慮用CNC加(jia)工(gong)(gong)(gong)中(zhong)心(xin)(xin)(xin)。
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