加工中心簡稱CNC,是由機械設備與數控系統組成的使用于加工復雜形狀工件的高效率自動化機床。加工中心又被稱電腦鑼。加工中心備有刀庫,具有自動換刀功能,是對工件一次裝夾后進行多工序加工的數控機床(chuang)。加(jia)工(gong)(gong)(gong)(gong)中心是高度(du)(du)機(ji)電一體(ti)化(hua)的產品,工(gong)(gong)(gong)(gong)件裝夾后,數控系統(tong)能控制機(ji)床(chuang)按不(bu)同工(gong)(gong)(gong)(gong)序自(zi)動選擇、更換(huan)刀具(ju)、自(zi)動對刀、自(zi)動改(gai)變主軸轉速、進給量等,可連續完成鉆、鏜、銑(xian)、鉸(jiao)、攻(gong)絲等多(duo)種工(gong)(gong)(gong)(gong)序,因而(er)大大減(jian)少了工(gong)(gong)(gong)(gong)件裝夾時(shi)間(jian)、測量和機(ji)床(chuang)調整等輔助工(gong)(gong)(gong)(gong)序時(shi)間(jian),對加(jia)工(gong)(gong)(gong)(gong)形狀比較復雜,精度(du)(du)要求(qiu)較高,品種更換(huan)頻繁的零件具(ju)有良好的經濟效果。
數控機床實現了中、小批量加工自動化,改善了勞動條件。此外,它還具有生產率高、加工精度穩定、產品成本低等一系列優點。CNC零件加工中心廠家(jia)為了進(jin)一(yi)步(bu)發揮(hui)這些優(you)點(dian),數控機(ji)床(chuang)遂向“工(gong)(gong)序(xu)集中(zhong)”,即一(yi)臺(tai)數控機(ji)床(chuang)在一(yi)次裝(zhuang)夾零件后能完成多工(gong)(gong)序(xu)加工(gong)(gong)的數控機(ji)床(chuang)(即加工(gong)(gong)中(zhong)心(xin))方面發展。
CNC立式加工中心的用途:
(1)期性重復投產的工件:有些產品的市場需求具有周期性和季節性,如果采用專門生產線則得不償失,用普通設備加工效率又太低,且質量不穩定,數量也難以。而采用CNC加工中心,首件(批)試切完后,程序和相關生(sheng)產(chan)信息(xi)可保留下(xia)來,下(xia)次(ci)產(chan)品再生(sheng)產(chan)時(shi),只要很(hen)少(shao)的(de)(de)準(zhun)備時(shi)間就(jiu)可以(yi)開始生(sheng)產(chan)。CNC加(jia)工(gong)(gong)中心工(gong)(gong)時(shi)包括準(zhun)備工(gong)(gong)時(shi)和加(jia)工(gong)(gong)工(gong)(gong)時(shi),CNC加(jia)工(gong)(gong)中心把(ba)很(hen)長的(de)(de)單件準(zhun)備工(gong)(gong)時(shi)平均分配到每一個工(gong)(gong)件上,使每次(ci)生(sheng)產(chan)的(de)(de)平均實(shi)際工(gong)(gong)時(shi)減少(shao),生(sheng)產(chan)周期大大縮短。
(2)高精度(du)工(gong)(gong)件:有些(xie)工(gong)(gong)件需(xu)求甚少,但屬(shu)關鍵部件,要求精度(du)高且工(gong)(gong)期短(duan),用(yong)傳統工(gong)(gong)藝需(xu)用(yong)多臺(tai)機床協調工(gong)(gong)作(zuo),其(qi)周期長(chang)、效率低,在(zai)長(chang)工(gong)(gong)序流程中,受人(ren)為影響容(rong)易出廢品(pin),從而造成重(zhong)大經濟損失。而采用(yong)CNC加(jia)工(gong)(gong)中心進(jin)行(xing)加(jia)工(gong)(gong),生(sheng)產完全由程序自動控(kong)制.避免(mian)了長(chang)工(gong)(gong)序流程,減少了硬件投資及人(ren)為干擾,具(ju)有生(sheng)產效益高及質量穩定的特點。
(3)批(pi)量(liang)(liang)生(sheng)產(chan)(chan)的(de)工(gong)件:CNC加(jia)工(gong)中心生(sheng)產(chan)(chan)的(de)柔(rou)性不僅體現在(zai)對特(te)殊要求的(de)快速反應上,而(er)且可(ke)以(yi)快速實(shi)現批(pi)量(liang)(liang)生(sheng)產(chan)(chan),以(yi)提高市(shi)場競爭能力。CNC加(jia)工(gong)中心適合于中小批(pi)量(liang)(liang)生(sheng)產(chan)(chan),特(te)別是小批(pi)量(liang)(liang)生(sheng)產(chan)(chan),在(zai)應用CNC加(jia)工(gong)中心時。盡量(liang)(liang)使批(pi)量(liang)(liang)大于經(jing)(jing)濟(ji)(ji)批(pi)量(liang)(liang),以(yi)達到(dao)良好(hao)的(de)經(jing)(jing)濟(ji)(ji)效果。隨著CNC加(jia)工(gong)中心的(de)不斷(duan)發展(zhan),經(jing)(jing)濟(ji)(ji)批(pi)量(liang)(liang)越來越小,對一些復(fu)雜工(gong)件,5-10件就可(ke)以(yi)生(sheng)產(chan)(chan),甚至(zhi)單件生(sheng)產(chan)(chan)時也可(ke)以(yi)考慮用CNC加(jia)工(gong)中心。
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