加工中心簡稱CNC,是由機械設備與數控系統組成的使用于加工復雜形狀工件的高效率自動化機床。加工中心又被稱電腦鑼。加工中心備有刀庫,具有自動換刀功能,是對工件一次裝夾后進行多工序加工的數控機床(chuang)(chuang)。加(jia)工(gong)中(zhong)心是高度機電一體化的(de)產品(pin),工(gong)件裝夾(jia)后,數(shu)控系統能(neng)控制機床(chuang)(chuang)按不同工(gong)序自動(dong)選擇、更(geng)換(huan)刀具(ju)、自動(dong)對刀、自動(dong)改變主軸轉速(su)、進給量(liang)等(deng),可連續(xu)完(wan)成鉆(zhan)、鏜、銑、鉸、攻絲等(deng)多(duo)種工(gong)序,因而大大減少(shao)了工(gong)件裝夾(jia)時間(jian)、測量(liang)和(he)機床(chuang)(chuang)調(diao)整等(deng)輔助工(gong)序時間(jian),對加(jia)工(gong)形狀比較復雜,精度要求(qiu)較高,品(pin)種更(geng)換(huan)頻(pin)繁(fan)的(de)零件具(ju)有(you)良好的(de)經(jing)濟效果。
數控機床實現了中、小批量加工自動化,改善了勞動條件。此外,它還具有生產率高、加工精度穩定、產品成本低等一系列優點。CNC零件加工中心廠家(jia)為了進一(yi)步發揮這(zhe)些優點(dian),數(shu)(shu)控機床遂向“工(gong)序(xu)集(ji)中(zhong)”,即一(yi)臺數(shu)(shu)控機床在一(yi)次(ci)裝夾(jia)零(ling)件后能完成(cheng)多工(gong)序(xu)加(jia)工(gong)的(de)數(shu)(shu)控機床(即加(jia)工(gong)中(zhong)心)方(fang)面發展(zhan)。
CNC立式加工中心的用途:
(1)期性重復投產的工件:有些產品的市場需求具有周期性和季節性,如果采用專門生產線則得不償失,用普通設備加工效率又太低,且質量不穩定,數量也難以。而采用CNC加工中心,首件(jian)(批)試切(qie)完后,程序(xu)和相關生(sheng)產(chan)信息可(ke)保(bao)留(liu)下來(lai),下次(ci)產(chan)品再生(sheng)產(chan)時(shi)(shi)(shi),只要很少(shao)的(de)準備時(shi)(shi)(shi)間就可(ke)以開始生(sheng)產(chan)。CNC加工(gong)(gong)(gong)(gong)中心(xin)工(gong)(gong)(gong)(gong)時(shi)(shi)(shi)包括準備工(gong)(gong)(gong)(gong)時(shi)(shi)(shi)和加工(gong)(gong)(gong)(gong)工(gong)(gong)(gong)(gong)時(shi)(shi)(shi),CNC加工(gong)(gong)(gong)(gong)中心(xin)把很長的(de)單(dan)件(jian)準備工(gong)(gong)(gong)(gong)時(shi)(shi)(shi)平均(jun)分配(pei)到每(mei)一個(ge)工(gong)(gong)(gong)(gong)件(jian)上(shang),使(shi)每(mei)次(ci)生(sheng)產(chan)的(de)平均(jun)實(shi)際工(gong)(gong)(gong)(gong)時(shi)(shi)(shi)減(jian)少(shao),生(sheng)產(chan)周期(qi)大大縮短。
(2)高(gao)(gao)精度(du)工(gong)件:有些工(gong)件需求甚(shen)少,但屬關鍵部(bu)件,要求精度(du)高(gao)(gao)且工(gong)期短,用傳統工(gong)藝需用多臺機床協調(diao)工(gong)作,其周期長(chang)、效率(lv)低,在(zai)長(chang)工(gong)序流程中(zhong),受(shou)人(ren)為影響容易出廢品,從而(er)造(zao)成重(zhong)大(da)經濟損失(shi)。而(er)采用CNC加工(gong)中(zhong)心(xin)進行加工(gong),生產完全(quan)由(you)程序自動控制.避免了(le)長(chang)工(gong)序流程,減少了(le)硬件投資及人(ren)為干擾(rao),具有生產效益(yi)高(gao)(gao)及質量穩定的特(te)點。
(3)批量(liang)(liang)生產(chan)(chan)(chan)的工(gong)(gong)(gong)件(jian):CNC加工(gong)(gong)(gong)中心(xin)生產(chan)(chan)(chan)的柔性不(bu)僅(jin)體現在對(dui)特(te)殊(shu)要求的快(kuai)速(su)反應上,而(er)且可(ke)以快(kuai)速(su)實現批量(liang)(liang)生產(chan)(chan)(chan),以提高(gao)市場競(jing)爭(zheng)能(neng)力(li)。CNC加工(gong)(gong)(gong)中心(xin)適合于中小批量(liang)(liang)生產(chan)(chan)(chan),特(te)別(bie)是小批量(liang)(liang)生產(chan)(chan)(chan),在應用(yong)(yong)CNC加工(gong)(gong)(gong)中心(xin)時。盡量(liang)(liang)使批量(liang)(liang)大于經濟(ji)批量(liang)(liang),以達到良(liang)好的經濟(ji)效(xiao)果(guo)。隨著CNC加工(gong)(gong)(gong)中心(xin)的不(bu)斷發展(zhan),經濟(ji)批量(liang)(liang)越來(lai)越小,對(dui)一(yi)些復雜工(gong)(gong)(gong)件(jian),5-10件(jian)就可(ke)以生產(chan)(chan)(chan),甚(shen)至單(dan)件(jian)生產(chan)(chan)(chan)時也(ye)可(ke)以考(kao)慮用(yong)(yong)CNC加工(gong)(gong)(gong)中心(xin)。
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