加工中心簡稱CNC,是由機械設備與數控系統組成的使用于加工復雜形狀工件的高效率自動化機床。加工中心又被稱電腦鑼。加工中心備有刀庫,具有自動換刀功能,是對工件一次裝夾后進行多工序加工的數控機床(chuang)(chuang)。加工(gong)(gong)中心(xin)是高度機電一體化的產(chan)品,工(gong)(gong)件裝夾后,數控系統能控制機床(chuang)(chuang)按不同工(gong)(gong)序(xu)自(zi)動(dong)選擇、更(geng)換刀具、自(zi)動(dong)對(dui)刀、自(zi)動(dong)改(gai)變主軸轉速、進(jin)給量等,可(ke)連續完(wan)成鉆(zhan)、鏜、銑、鉸、攻(gong)絲等多種工(gong)(gong)序(xu),因而(er)大大減少了工(gong)(gong)件裝夾時(shi)間、測量和(he)機床(chuang)(chuang)調整等輔助工(gong)(gong)序(xu)時(shi)間,對(dui)加工(gong)(gong)形狀比較(jiao)復雜,精度要求(qiu)較(jiao)高,品種更(geng)換頻繁的零件具有良好的經濟效(xiao)果。
數控機床實現了中、小批量加工自動化,改善了勞動條件。此外,它還具有生產率高、加工精度穩定、產品成本低等一系列優點。CNC零件加工中心廠家為了(le)進一步發揮這些優點,數(shu)控(kong)機(ji)床(chuang)遂(sui)向“工(gong)(gong)序集(ji)中”,即一臺數(shu)控(kong)機(ji)床(chuang)在一次裝夾零件(jian)后能完成多工(gong)(gong)序加(jia)工(gong)(gong)的數(shu)控(kong)機(ji)床(chuang)(即加(jia)工(gong)(gong)中心(xin))方(fang)面發展。
CNC立式加工中心的用途:
(1)期性重復投產的工件:有些產品的市場需求具有周期性和季節性,如果采用專門生產線則得不償失,用普通設備加工效率又太低,且質量不穩定,數量也難以。而采用CNC加工中心,首件(批)試(shi)切完后,程(cheng)序和(he)(he)相關生(sheng)產(chan)信息(xi)可保留(liu)下來,下次(ci)產(chan)品再生(sheng)產(chan)時,只要很少(shao)的準備(bei)時間就可以開始生(sheng)產(chan)。CNC加(jia)工(gong)中(zhong)心(xin)工(gong)時包括準備(bei)工(gong)時和(he)(he)加(jia)工(gong)工(gong)時,CNC加(jia)工(gong)中(zhong)心(xin)把很長的單件準備(bei)工(gong)時平均分配(pei)到每(mei)一個工(gong)件上,使每(mei)次(ci)生(sheng)產(chan)的平均實際工(gong)時減少(shao),生(sheng)產(chan)周期大大縮(suo)短。
(2)高精度工(gong)(gong)(gong)件(jian):有(you)些工(gong)(gong)(gong)件(jian)需(xu)求甚少(shao),但屬關鍵(jian)部(bu)件(jian),要求精度高且工(gong)(gong)(gong)期短,用傳統(tong)工(gong)(gong)(gong)藝(yi)需(xu)用多(duo)臺機(ji)床協調工(gong)(gong)(gong)作,其周期長、效率低,在(zai)長工(gong)(gong)(gong)序流程中,受人為影(ying)響容易(yi)出廢品,從而(er)造成重大經濟損失。而(er)采用CNC加工(gong)(gong)(gong)中心進行加工(gong)(gong)(gong),生產(chan)完全由程序自動(dong)控(kong)制.避免了長工(gong)(gong)(gong)序流程,減少(shao)了硬件(jian)投資及(ji)人為干(gan)擾,具有(you)生產(chan)效益高及(ji)質量穩定的(de)特點(dian)。
(3)批(pi)量(liang)生(sheng)產(chan)(chan)的(de)工(gong)件(jian)(jian):CNC加(jia)工(gong)中(zhong)(zhong)心(xin)生(sheng)產(chan)(chan)的(de)柔性不(bu)僅體現在(zai)(zai)對特殊要求的(de)快速(su)反應上,而且可以快速(su)實現批(pi)量(liang)生(sheng)產(chan)(chan),以提高市(shi)場(chang)競(jing)爭能力(li)。CNC加(jia)工(gong)中(zhong)(zhong)心(xin)適合(he)于(yu)中(zhong)(zhong)小批(pi)量(liang)生(sheng)產(chan)(chan),特別是小批(pi)量(liang)生(sheng)產(chan)(chan),在(zai)(zai)應用CNC加(jia)工(gong)中(zhong)(zhong)心(xin)時(shi)。盡量(liang)使批(pi)量(liang)大于(yu)經(jing)濟(ji)批(pi)量(liang),以達到良(liang)好的(de)經(jing)濟(ji)效果。隨(sui)著CNC加(jia)工(gong)中(zhong)(zhong)心(xin)的(de)不(bu)斷(duan)發(fa)展,經(jing)濟(ji)批(pi)量(liang)越來越小,對一些復(fu)雜工(gong)件(jian)(jian),5-10件(jian)(jian)就可以生(sheng)產(chan)(chan),甚至單件(jian)(jian)生(sheng)產(chan)(chan)時(shi)也可以考慮用CNC加(jia)工(gong)中(zhong)(zhong)心(xin)。
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傳真: | 0760-22218638 |
電話: | 18948856139(微信同號) (朱(zhu)經理) |
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地址: | 中山市小欖鎮工業大道中10號(A幢) |