加工中心簡稱CNC,是由機械設備與數控系統組成的使用于加工復雜形狀工件的高效率自動化機床。加工中心又被稱電腦鑼。加工中心備有刀庫,具有自動換刀功能,是對工件一次裝夾后進行多工序加工的數控機床。加工中心是高度機電(dian)一體化的產品(pin),工件裝夾(jia)后,數(shu)控(kong)(kong)系統能控(kong)(kong)制機床按(an)不同工序自動選擇、更換(huan)刀(dao)具、自動對(dui)刀(dao)、自動改變主(zhu)軸(zhou)轉速、進給量等(deng),可連續完(wan)成(cheng)鉆、鏜(tang)、銑、鉸、攻絲等(deng)多種工序,因(yin)而大(da)大(da)減少了工件裝夾(jia)時間(jian)、測量和機床調整等(deng)輔助工序時間(jian),對(dui)加工形狀比較(jiao)復雜,精(jing)度要(yao)求較(jiao)高,品(pin)種更換(huan)頻繁的零(ling)件具有良好的經(jing)濟效果。
數控機床實現了中、小批量加工自動化,改善了勞動條件。此外,它還具有生產率高、加工精度穩定、產品成本低等一系列優點。CNC零件加工中心廠(chang)家為(wei)了(le)進一(yi)步發揮這(zhe)些優(you)點,數控機(ji)床遂向(xiang)“工(gong)(gong)序(xu)集中”,即一(yi)臺數控機(ji)床在一(yi)次(ci)裝夾零(ling)件后能(neng)完成多工(gong)(gong)序(xu)加(jia)工(gong)(gong)的數控機(ji)床(即加(jia)工(gong)(gong)中心)方面發展(zhan)。
CNC立式加工中心的用途:
(1)期性重復投產的工件:有些產品的市場需求具有周期性和季節性,如果采用專門生產線則得不償失,用普通設備加工效率又太低,且質量不穩定,數量也難以。而采用CNC加工中心,首件(批)試(shi)切(qie)完后,程序和相(xiang)關生(sheng)產(chan)(chan)信(xin)息(xi)可保留下來,下次(ci)(ci)產(chan)(chan)品再生(sheng)產(chan)(chan)時(shi),只要(yao)很(hen)少的準備(bei)時(shi)間(jian)就可以開始生(sheng)產(chan)(chan)。CNC加工(gong)(gong)(gong)中(zhong)心工(gong)(gong)(gong)時(shi)包(bao)括(kuo)準備(bei)工(gong)(gong)(gong)時(shi)和加工(gong)(gong)(gong)工(gong)(gong)(gong)時(shi),CNC加工(gong)(gong)(gong)中(zhong)心把很(hen)長(chang)的單件準備(bei)工(gong)(gong)(gong)時(shi)平均分配到每一(yi)個工(gong)(gong)(gong)件上,使每次(ci)(ci)生(sheng)產(chan)(chan)的平均實際工(gong)(gong)(gong)時(shi)減(jian)少,生(sheng)產(chan)(chan)周期大大縮短。
(2)高精度工(gong)件(jian)(jian):有些工(gong)件(jian)(jian)需求甚(shen)少(shao),但屬關鍵部件(jian)(jian),要求精度高且工(gong)期(qi)短,用傳統(tong)工(gong)藝需用多臺機床(chuang)協(xie)調工(gong)作,其周(zhou)期(qi)長、效率低,在長工(gong)序流程(cheng)中,受人為(wei)影響容(rong)易出廢品,從而(er)造成重大經濟損(sun)失。而(er)采用CNC加(jia)工(gong)中心(xin)進行加(jia)工(gong),生(sheng)產完全(quan)由程(cheng)序自動(dong)控制.避免了長工(gong)序流程(cheng),減少(shao)了硬件(jian)(jian)投資及人為(wei)干(gan)擾,具有生(sheng)產效益高及質量穩定的特點。
(3)批(pi)(pi)量生(sheng)(sheng)產(chan)的(de)(de)工(gong)件:CNC加工(gong)中(zhong)(zhong)(zhong)心(xin)生(sheng)(sheng)產(chan)的(de)(de)柔性不(bu)僅體現(xian)在(zai)對特(te)(te)殊(shu)要求(qiu)的(de)(de)快速反應上,而且可以(yi)快速實現(xian)批(pi)(pi)量生(sheng)(sheng)產(chan),以(yi)提高市場競爭能(neng)力。CNC加工(gong)中(zhong)(zhong)(zhong)心(xin)適合于中(zhong)(zhong)(zhong)小(xiao)(xiao)批(pi)(pi)量生(sheng)(sheng)產(chan),特(te)(te)別是(shi)小(xiao)(xiao)批(pi)(pi)量生(sheng)(sheng)產(chan),在(zai)應用(yong)CNC加工(gong)中(zhong)(zhong)(zhong)心(xin)時(shi)。盡量使批(pi)(pi)量大于經濟(ji)(ji)批(pi)(pi)量,以(yi)達到良(liang)好的(de)(de)經濟(ji)(ji)效果。隨著CNC加工(gong)中(zhong)(zhong)(zhong)心(xin)的(de)(de)不(bu)斷發(fa)展,經濟(ji)(ji)批(pi)(pi)量越來越小(xiao)(xiao),對一些(xie)復雜工(gong)件,5-10件就可以(yi)生(sheng)(sheng)產(chan),甚至單(dan)件生(sheng)(sheng)產(chan)時(shi)也可以(yi)考慮用(yong)CNC加工(gong)中(zhong)(zhong)(zhong)心(xin)。
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