加工中心簡稱CNC,是由機械設備與數控系統組成的使用于加工復雜形狀工件的高效率自動化機床。加工中心又被稱電腦鑼。加工中心備有刀庫,具有自動換刀功能,是對工件一次裝夾后進行多工序加工的數控機床(chuang)(chuang)。加工(gong)(gong)(gong)中心是高度(du)機電一體化的(de)(de)產品,工(gong)(gong)(gong)件(jian)裝夾后,數控系統(tong)能控制機床(chuang)(chuang)按(an)不同工(gong)(gong)(gong)序自(zi)(zi)動(dong)選擇、更換刀具、自(zi)(zi)動(dong)對(dui)刀、自(zi)(zi)動(dong)改變主(zhu)軸(zhou)轉速、進給量等,可連續完成鉆、鏜、銑、鉸、攻絲等多種工(gong)(gong)(gong)序,因而大大減少了工(gong)(gong)(gong)件(jian)裝夾時(shi)間、測量和(he)機床(chuang)(chuang)調(diao)整等輔助(zhu)工(gong)(gong)(gong)序時(shi)間,對(dui)加工(gong)(gong)(gong)形狀比較復雜,精度(du)要求較高,品種更換頻繁的(de)(de)零件(jian)具有良好的(de)(de)經濟效果。
數控機床實現了中、小批量加工自動化,改善了勞動條件。此外,它還具有生產率高、加工精度穩定、產品成本低等一系列優點。CNC零件加工中心廠(chang)家為了進一步發(fa)揮這些優點,數(shu)控機床(chuang)遂向“工序集中”,即一臺數(shu)控機床(chuang)在一次裝夾零件(jian)后(hou)能完成多工序加工的數(shu)控機床(chuang)(即加工中心)方面發(fa)展。
CNC立式加工中心的用途:
(1)期性重復投產的工件:有些產品的市場需求具有周期性和季節性,如果采用專門生產線則得不償失,用普通設備加工效率又太低,且質量不穩定,數量也難以。而采用CNC加工中心,首件(批)試(shi)切完后,程序和相關生(sheng)(sheng)產(chan)(chan)(chan)信息可(ke)保留下來(lai),下次產(chan)(chan)(chan)品再生(sheng)(sheng)產(chan)(chan)(chan)時(shi)(shi),只要(yao)很(hen)少(shao)的(de)準(zhun)備時(shi)(shi)間(jian)就可(ke)以開始生(sheng)(sheng)產(chan)(chan)(chan)。CNC加(jia)工(gong)(gong)(gong)中(zhong)心工(gong)(gong)(gong)時(shi)(shi)包(bao)括準(zhun)備工(gong)(gong)(gong)時(shi)(shi)和加(jia)工(gong)(gong)(gong)工(gong)(gong)(gong)時(shi)(shi),CNC加(jia)工(gong)(gong)(gong)中(zhong)心把很(hen)長的(de)單件準(zhun)備工(gong)(gong)(gong)時(shi)(shi)平均(jun)分配到每(mei)一個(ge)工(gong)(gong)(gong)件上,使每(mei)次生(sheng)(sheng)產(chan)(chan)(chan)的(de)平均(jun)實際工(gong)(gong)(gong)時(shi)(shi)減(jian)少(shao),生(sheng)(sheng)產(chan)(chan)(chan)周期大(da)大(da)縮短(duan)。
(2)高精度(du)工(gong)(gong)件:有些工(gong)(gong)件需求甚少(shao),但屬關鍵部件,要求精度(du)高且工(gong)(gong)期(qi)短,用(yong)傳統工(gong)(gong)藝需用(yong)多臺(tai)機床協調工(gong)(gong)作,其周期(qi)長、效率低,在長工(gong)(gong)序(xu)流程(cheng)(cheng)中(zhong),受人(ren)為影響容易(yi)出廢品,從而(er)造成重大經濟損失(shi)。而(er)采(cai)用(yong)CNC加(jia)工(gong)(gong)中(zhong)心進行(xing)加(jia)工(gong)(gong),生產完全由程(cheng)(cheng)序(xu)自(zi)動控制.避免了(le)長工(gong)(gong)序(xu)流程(cheng)(cheng),減少(shao)了(le)硬(ying)件投(tou)資及人(ren)為干擾(rao),具有生產效益高及質量穩定的特點。
(3)批(pi)量生產的(de)工(gong)件:CNC加(jia)工(gong)中心(xin)生產的(de)柔(rou)性不僅體現在對特殊要求的(de)快速反應上(shang),而且(qie)可以快速實現批(pi)量生產,以提(ti)高市場競爭能(neng)力(li)。CNC加(jia)工(gong)中心(xin)適合于中小(xiao)(xiao)批(pi)量生產,特別是小(xiao)(xiao)批(pi)量生產,在應用(yong)CNC加(jia)工(gong)中心(xin)時。盡(jin)量使批(pi)量大于經濟(ji)批(pi)量,以達到良好的(de)經濟(ji)效果。隨著CNC加(jia)工(gong)中心(xin)的(de)不斷(duan)發展,經濟(ji)批(pi)量越來(lai)越小(xiao)(xiao),對一些復雜工(gong)件,5-10件就可以生產,甚至(zhi)單件生產時也可以考慮用(yong)CNC加(jia)工(gong)中心(xin)。
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