加工中心簡稱CNC,是由機械設備與數控系統組成的使用于加工復雜形狀工件的高效率自動化機床。加工中心又被稱電腦鑼。加工中心備有刀庫,具有自動換刀功能,是對工件一次裝夾后進行多工序加工的數控機床(chuang)。加工(gong)中心是高(gao)度機電(dian)一體化(hua)的(de)(de)產品,工(gong)件裝(zhuang)夾后,數(shu)控系(xi)統能控制機床(chuang)按不同工(gong)序(xu)自動(dong)(dong)選擇(ze)、更換(huan)(huan)刀具、自動(dong)(dong)對(dui)刀、自動(dong)(dong)改變(bian)主軸(zhou)轉速、進給量等,可連續完成鉆(zhan)、鏜、銑、鉸、攻(gong)絲等多種工(gong)序(xu),因而大大減少(shao)了工(gong)件裝(zhuang)夾時間(jian)、測量和機床(chuang)調整等輔助工(gong)序(xu)時間(jian),對(dui)加工(gong)形狀比較(jiao)復雜,精度要求較(jiao)高(gao),品種更換(huan)(huan)頻(pin)繁的(de)(de)零件具有良好(hao)的(de)(de)經濟效果。
數控機床實現了中、小批量加工自動化,改善了勞動條件。此外,它還具有生產率高、加工精度穩定、產品成本低等一系列優點。CNC零件加工中心廠(chang)家為了進一步(bu)發(fa)揮這些優點,數控(kong)機床(chuang)遂向“工(gong)序集中”,即(ji)一臺數控(kong)機床(chuang)在一次(ci)裝夾零件后(hou)能完成(cheng)多工(gong)序加(jia)工(gong)的數控(kong)機床(chuang)(即(ji)加(jia)工(gong)中心)方面發(fa)展。
CNC立式加工中心的用途:
(1)期性重復投產的工件:有些產品的市場需求具有周期性和季節性,如果采用專門生產線則得不償失,用普通設備加工效率又太低,且質量不穩定,數量也難以。而采用CNC加工中心,首件(批)試切完后,程序和相(xiang)關生(sheng)產(chan)信息可(ke)保(bao)留下(xia)來,下(xia)次(ci)(ci)產(chan)品(pin)再生(sheng)產(chan)時(shi)(shi)(shi)(shi),只要很少的(de)準(zhun)(zhun)備時(shi)(shi)(shi)(shi)間就可(ke)以開(kai)始生(sheng)產(chan)。CNC加工(gong)(gong)(gong)(gong)中心(xin)(xin)工(gong)(gong)(gong)(gong)時(shi)(shi)(shi)(shi)包(bao)括準(zhun)(zhun)備工(gong)(gong)(gong)(gong)時(shi)(shi)(shi)(shi)和加工(gong)(gong)(gong)(gong)工(gong)(gong)(gong)(gong)時(shi)(shi)(shi)(shi),CNC加工(gong)(gong)(gong)(gong)中心(xin)(xin)把(ba)很長的(de)單(dan)件準(zhun)(zhun)備工(gong)(gong)(gong)(gong)時(shi)(shi)(shi)(shi)平均分配到每一個(ge)工(gong)(gong)(gong)(gong)件上(shang),使每次(ci)(ci)生(sheng)產(chan)的(de)平均實(shi)際(ji)工(gong)(gong)(gong)(gong)時(shi)(shi)(shi)(shi)減少,生(sheng)產(chan)周期(qi)大大縮短。
(2)高(gao)精度工(gong)(gong)件(jian)(jian)(jian):有些(xie)工(gong)(gong)件(jian)(jian)(jian)需求甚少,但屬關鍵部件(jian)(jian)(jian),要求精度高(gao)且(qie)工(gong)(gong)期短,用(yong)傳統工(gong)(gong)藝(yi)需用(yong)多臺(tai)機床協調工(gong)(gong)作,其(qi)周期長、效率低,在長工(gong)(gong)序(xu)流程中,受人為影響容(rong)易出廢品,從而(er)造成重大經濟(ji)損(sun)失。而(er)采用(yong)CNC加(jia)工(gong)(gong)中心(xin)進(jin)行加(jia)工(gong)(gong),生產(chan)完全由程序(xu)自動控制(zhi).避免了長工(gong)(gong)序(xu)流程,減少了硬件(jian)(jian)(jian)投資(zi)及人為干擾(rao),具(ju)有生產(chan)效益高(gao)及質量穩定的特點。
(3)批(pi)量(liang)(liang)(liang)生(sheng)(sheng)產(chan)(chan)的工件(jian)(jian):CNC加(jia)工中心(xin)生(sheng)(sheng)產(chan)(chan)的柔性不僅體現在對(dui)特殊要(yao)求的快速反(fan)應上,而且(qie)可以(yi)快速實現批(pi)量(liang)(liang)(liang)生(sheng)(sheng)產(chan)(chan),以(yi)提(ti)高(gao)市場競爭能力。CNC加(jia)工中心(xin)適合于中小批(pi)量(liang)(liang)(liang)生(sheng)(sheng)產(chan)(chan),特別是小批(pi)量(liang)(liang)(liang)生(sheng)(sheng)產(chan)(chan),在應用(yong)CNC加(jia)工中心(xin)時。盡量(liang)(liang)(liang)使批(pi)量(liang)(liang)(liang)大于經濟批(pi)量(liang)(liang)(liang),以(yi)達到良好的經濟效果(guo)。隨著(zhu)CNC加(jia)工中心(xin)的不斷發展,經濟批(pi)量(liang)(liang)(liang)越來(lai)越小,對(dui)一些(xie)復雜工件(jian)(jian),5-10件(jian)(jian)就可以(yi)生(sheng)(sheng)產(chan)(chan),甚至(zhi)單件(jian)(jian)生(sheng)(sheng)產(chan)(chan)時也(ye)可以(yi)考慮用(yong)CNC加(jia)工中心(xin)。
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