加工中心簡稱CNC,是由機械設備與數控系統組成的使用于加工復雜形狀工件的高效率自動化機床。加工中心又被稱電腦鑼。加工中心備有刀庫,具有自動換刀功能,是對工件一次裝夾后進行多工序加工的數控機床。加工(gong)中心(xin)是高(gao)度機(ji)電一體化的(de)(de)產品(pin)(pin),工(gong)件(jian)裝夾后(hou),數控系(xi)統能(neng)控制機(ji)床按(an)不(bu)同工(gong)序自(zi)動選擇(ze)、更(geng)換刀具(ju)、自(zi)動對刀、自(zi)動改變主(zhu)軸轉速、進給量(liang)等,可連續完成鉆、鏜、銑(xian)、鉸(jiao)、攻絲(si)等多種工(gong)序,因而大大減少了工(gong)件(jian)裝夾時間、測(ce)量(liang)和機(ji)床調整等輔(fu)助(zhu)工(gong)序時間,對加工(gong)形狀比較(jiao)復雜(za),精度要求較(jiao)高(gao),品(pin)(pin)種更(geng)換頻繁(fan)的(de)(de)零件(jian)具(ju)有良(liang)好(hao)的(de)(de)經濟(ji)效果。
數控機床實現了中、小批量加工自動化,改善了勞動條件。此外,它還具有生產率高、加工精度穩定、產品成本低等一系列優點。CNC零件加工中心廠家為了進一步發揮這(zhe)些優點,數控(kong)機床(chuang)遂向“工序集(ji)中”,即(ji)一臺數控(kong)機床(chuang)在一次裝夾零件(jian)后能完成(cheng)多工序加工的數控(kong)機床(chuang)(即(ji)加工中心)方(fang)面發展。
CNC立式加工中心的用途:
(1)期性重復投產的工件:有些產品的市場需求具有周期性和季節性,如果采用專門生產線則得不償失,用普通設備加工效率又太低,且質量不穩定,數量也難以。而采用CNC加工中心,首(shou)件(jian)(jian)(批)試切完后,程序和相(xiang)關生產(chan)信(xin)息可保留下來,下次產(chan)品再生產(chan)時(shi)(shi)(shi)(shi),只(zhi)要很少(shao)的(de)(de)(de)準(zhun)備時(shi)(shi)(shi)(shi)間就可以開(kai)始生產(chan)。CNC加工(gong)(gong)中心工(gong)(gong)時(shi)(shi)(shi)(shi)包(bao)括準(zhun)備工(gong)(gong)時(shi)(shi)(shi)(shi)和加工(gong)(gong)工(gong)(gong)時(shi)(shi)(shi)(shi),CNC加工(gong)(gong)中心把很長的(de)(de)(de)單(dan)件(jian)(jian)準(zhun)備工(gong)(gong)時(shi)(shi)(shi)(shi)平均(jun)分配到(dao)每一個工(gong)(gong)件(jian)(jian)上(shang),使每次生產(chan)的(de)(de)(de)平均(jun)實際(ji)工(gong)(gong)時(shi)(shi)(shi)(shi)減少(shao),生產(chan)周期大(da)大(da)縮短。
(2)高精度工(gong)件:有些工(gong)件需求(qiu)甚(shen)少(shao),但屬關(guan)鍵部(bu)件,要(yao)求(qiu)精度高且工(gong)期短,用(yong)(yong)傳統工(gong)藝需用(yong)(yong)多臺機床(chuang)協調工(gong)作,其周期長、效(xiao)率(lv)低(di),在長工(gong)序流程(cheng)中,受人為影響容易出廢品,從而造(zao)成重大經(jing)濟(ji)損失。而采用(yong)(yong)CNC加(jia)工(gong)中心進行加(jia)工(gong),生(sheng)產完全由程(cheng)序自動控(kong)制.避免了長工(gong)序流程(cheng),減少(shao)了硬件投資及人為干擾,具(ju)有生(sheng)產效(xiao)益高及質(zhi)量穩定的特點。
(3)批(pi)量(liang)生(sheng)產的工(gong)(gong)(gong)件:CNC加工(gong)(gong)(gong)中心(xin)生(sheng)產的柔性(xing)不(bu)僅體(ti)現在對特殊要求(qiu)的快速(su)反應上,而(er)且可以快速(su)實現批(pi)量(liang)生(sheng)產,以提高市場競爭能力。CNC加工(gong)(gong)(gong)中心(xin)適合于中小(xiao)(xiao)批(pi)量(liang)生(sheng)產,特別是小(xiao)(xiao)批(pi)量(liang)生(sheng)產,在應用CNC加工(gong)(gong)(gong)中心(xin)時(shi)。盡量(liang)使批(pi)量(liang)大于經(jing)(jing)濟批(pi)量(liang),以達到良好的經(jing)(jing)濟效果(guo)。隨著CNC加工(gong)(gong)(gong)中心(xin)的不(bu)斷(duan)發(fa)展(zhan),經(jing)(jing)濟批(pi)量(liang)越(yue)來越(yue)小(xiao)(xiao),對一些復雜(za)工(gong)(gong)(gong)件,5-10件就可以生(sheng)產,甚至單件生(sheng)產時(shi)也可以考(kao)慮(lv)用CNC加工(gong)(gong)(gong)中心(xin)。
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