加工中心簡稱CNC,是由機械設備與數控系統組成的使用于加工復雜形狀工件的高效率自動化機床。加工中心又被稱電腦鑼。加工中心備有刀庫,具有自動換刀功能,是對工件一次裝夾后進行多工序加工的數控機床(chuang)(chuang)。加工(gong)中心是(shi)高度機(ji)電一體化的產品,工(gong)件(jian)裝夾(jia)后,數控系(xi)統(tong)能控制機(ji)床(chuang)(chuang)按不同(tong)工(gong)序(xu)(xu)自動(dong)選擇(ze)、更(geng)(geng)換刀具(ju)、自動(dong)對刀、自動(dong)改變(bian)主軸轉速(su)、進給量等,可連續完成鉆(zhan)、鏜、銑、鉸、攻絲等多種(zhong)工(gong)序(xu)(xu),因(yin)而大(da)大(da)減少了(le)工(gong)件(jian)裝夾(jia)時間、測量和機(ji)床(chuang)(chuang)調(diao)整等輔助工(gong)序(xu)(xu)時間,對加工(gong)形狀比較(jiao)復(fu)雜,精度要(yao)求較(jiao)高,品種(zhong)更(geng)(geng)換頻繁的零件(jian)具(ju)有良(liang)好(hao)的經濟效果。
數控機床實現了中、小批量加工自動化,改善了勞動條件。此外,它還具有生產率高、加工精度穩定、產品成本低等一系列優點。CNC零件加工中心廠家(jia)為了進一步發揮這些優點,數控(kong)機床遂向“工(gong)序集中”,即(ji)一臺數控(kong)機床在一次裝夾零件后能完成多工(gong)序加工(gong)的(de)數控(kong)機床(即(ji)加工(gong)中心)方面發展。
CNC立式加工中心的用途:
(1)期性重復投產的工件:有些產品的市場需求具有周期性和季節性,如果采用專門生產線則得不償失,用普通設備加工效率又太低,且質量不穩定,數量也難以。而采用CNC加工中心,首件(批(pi))試(shi)切完后,程序和(he)相關生(sheng)產(chan)(chan)(chan)(chan)信(xin)息可保(bao)留下來(lai),下次產(chan)(chan)(chan)(chan)品再生(sheng)產(chan)(chan)(chan)(chan)時(shi)(shi),只要(yao)很(hen)少的準備(bei)(bei)時(shi)(shi)間就可以開(kai)始生(sheng)產(chan)(chan)(chan)(chan)。CNC加工(gong)中(zhong)(zhong)心工(gong)時(shi)(shi)包括(kuo)準備(bei)(bei)工(gong)時(shi)(shi)和(he)加工(gong)工(gong)時(shi)(shi),CNC加工(gong)中(zhong)(zhong)心把很(hen)長(chang)的單(dan)件準備(bei)(bei)工(gong)時(shi)(shi)平(ping)均分(fen)配到(dao)每(mei)一(yi)個工(gong)件上,使每(mei)次生(sheng)產(chan)(chan)(chan)(chan)的平(ping)均實際工(gong)時(shi)(shi)減少,生(sheng)產(chan)(chan)(chan)(chan)周期大(da)大(da)縮短。
(2)高精度工(gong)(gong)件(jian)(jian):有(you)(you)些工(gong)(gong)件(jian)(jian)需求甚少(shao),但屬關(guan)鍵部件(jian)(jian),要求精度高且工(gong)(gong)期短,用傳統工(gong)(gong)藝需用多臺機床協(xie)調工(gong)(gong)作,其(qi)周期長(chang)、效率低,在長(chang)工(gong)(gong)序流程中,受人為(wei)影響容易出廢品,從而造成重(zhong)大經濟損失。而采用CNC加(jia)工(gong)(gong)中心進行加(jia)工(gong)(gong),生(sheng)產完全由(you)程序自動控制.避(bi)免(mian)了長(chang)工(gong)(gong)序流程,減少(shao)了硬件(jian)(jian)投資及人為(wei)干(gan)擾,具有(you)(you)生(sheng)產效益高及質量穩定(ding)的特點。
(3)批(pi)量(liang)(liang)生(sheng)產(chan)的(de)工(gong)(gong)件(jian)(jian)(jian):CNC加(jia)工(gong)(gong)中(zhong)心(xin)(xin)生(sheng)產(chan)的(de)柔性不僅體現在(zai)對特(te)殊(shu)要求的(de)快速(su)反(fan)應上,而且可以(yi)快速(su)實現批(pi)量(liang)(liang)生(sheng)產(chan),以(yi)提高市(shi)場競爭能力。CNC加(jia)工(gong)(gong)中(zhong)心(xin)(xin)適合于中(zhong)小(xiao)(xiao)批(pi)量(liang)(liang)生(sheng)產(chan),特(te)別(bie)是小(xiao)(xiao)批(pi)量(liang)(liang)生(sheng)產(chan),在(zai)應用(yong)CNC加(jia)工(gong)(gong)中(zhong)心(xin)(xin)時(shi)。盡量(liang)(liang)使(shi)批(pi)量(liang)(liang)大于經(jing)(jing)濟(ji)(ji)批(pi)量(liang)(liang),以(yi)達到良好的(de)經(jing)(jing)濟(ji)(ji)效(xiao)果。隨著(zhu)CNC加(jia)工(gong)(gong)中(zhong)心(xin)(xin)的(de)不斷發展,經(jing)(jing)濟(ji)(ji)批(pi)量(liang)(liang)越(yue)來越(yue)小(xiao)(xiao),對一些復雜工(gong)(gong)件(jian)(jian)(jian),5-10件(jian)(jian)(jian)就可以(yi)生(sheng)產(chan),甚至單(dan)件(jian)(jian)(jian)生(sheng)產(chan)時(shi)也可以(yi)考慮用(yong)CNC加(jia)工(gong)(gong)中(zhong)心(xin)(xin)。
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