加工中心簡稱CNC,是由機械設備與數控系統組成的使用于加工復雜形狀工件的高效率自動化機床。加工中心又被稱電腦鑼。加工中心備有刀庫,具有自動換刀功能,是對工件一次裝夾后進行多工序加工的數控機床。加工(gong)中心是高度機電(dian)一體化的(de)產品(pin),工(gong)件裝夾(jia)后,數控系(xi)統能控制機床按不同工(gong)序(xu)自動選擇、更換(huan)刀具(ju)、自動對刀、自動改變主(zhu)軸(zhou)轉速、進(jin)給量等(deng),可連續完成鉆、鏜、銑(xian)、鉸、攻絲等(deng)多種工(gong)序(xu),因而大大減少了工(gong)件裝夾(jia)時間、測量和機床調整等(deng)輔助工(gong)序(xu)時間,對加工(gong)形狀比較復(fu)雜(za),精(jing)度要求較高,品(pin)種更換(huan)頻繁的(de)零件具(ju)有良好的(de)經濟效果。
數控機床實現了中、小批量加工自動化,改善了勞動條件。此外,它還具有生產率高、加工精度穩定、產品成本低等一系列優點。CNC零件加工中心廠家為了(le)進一步發揮這(zhe)些優點,數控機(ji)床遂向“工(gong)序(xu)集中(zhong)”,即一臺數控機(ji)床在一次裝夾零件(jian)后能完(wan)成多工(gong)序(xu)加(jia)工(gong)的數控機(ji)床(即加(jia)工(gong)中(zhong)心)方面發展。
CNC立式加工中心的用途:
(1)期性重復投產的工件:有些產品的市場需求具有周期性和季節性,如果采用專門生產線則得不償失,用普通設備加工效率又太低,且質量不穩定,數量也難以。而采用CNC加工中心,首件(jian)(批)試切完后,程序和相關生(sheng)產信息可保留(liu)下來,下次產品再生(sheng)產時(shi),只(zhi)要很(hen)少的(de)準(zhun)備(bei)時(shi)間就可以開始生(sheng)產。CNC加工(gong)(gong)(gong)中心工(gong)(gong)(gong)時(shi)包括準(zhun)備(bei)工(gong)(gong)(gong)時(shi)和加工(gong)(gong)(gong)工(gong)(gong)(gong)時(shi),CNC加工(gong)(gong)(gong)中心把很(hen)長的(de)單件(jian)準(zhun)備(bei)工(gong)(gong)(gong)時(shi)平均(jun)分配到每(mei)(mei)一個(ge)工(gong)(gong)(gong)件(jian)上,使每(mei)(mei)次生(sheng)產的(de)平均(jun)實際工(gong)(gong)(gong)時(shi)減少,生(sheng)產周期大(da)大(da)縮(suo)短。
(2)高(gao)精度工(gong)(gong)(gong)(gong)件:有些工(gong)(gong)(gong)(gong)件需求甚少,但屬關鍵部件,要求精度高(gao)且工(gong)(gong)(gong)(gong)期短,用(yong)傳(chuan)統工(gong)(gong)(gong)(gong)藝需用(yong)多臺機床協調工(gong)(gong)(gong)(gong)作(zuo),其周期長(chang)、效(xiao)率低,在長(chang)工(gong)(gong)(gong)(gong)序(xu)流程中(zhong),受人為(wei)影響容易出(chu)廢品,從(cong)而造(zao)成(cheng)重大經濟損失。而采用(yong)CNC加工(gong)(gong)(gong)(gong)中(zhong)心進行加工(gong)(gong)(gong)(gong),生產(chan)完全由程序(xu)自動控制.避(bi)免(mian)了長(chang)工(gong)(gong)(gong)(gong)序(xu)流程,減少了硬(ying)件投資及人為(wei)干(gan)擾,具有生產(chan)效(xiao)益高(gao)及質量(liang)穩(wen)定的特點(dian)。
(3)批(pi)(pi)量(liang)生(sheng)產(chan)的(de)工(gong)件:CNC加(jia)工(gong)中(zhong)心(xin)生(sheng)產(chan)的(de)柔(rou)性不(bu)僅體現在對特殊要求的(de)快速(su)反(fan)應(ying)上,而且可(ke)以快速(su)實現批(pi)(pi)量(liang)生(sheng)產(chan),以提高(gao)市場競爭能(neng)力。CNC加(jia)工(gong)中(zhong)心(xin)適合于中(zhong)小批(pi)(pi)量(liang)生(sheng)產(chan),特別是小批(pi)(pi)量(liang)生(sheng)產(chan),在應(ying)用CNC加(jia)工(gong)中(zhong)心(xin)時。盡量(liang)使批(pi)(pi)量(liang)大于經(jing)(jing)濟(ji)批(pi)(pi)量(liang),以達到良好的(de)經(jing)(jing)濟(ji)效果。隨著CNC加(jia)工(gong)中(zhong)心(xin)的(de)不(bu)斷發展,經(jing)(jing)濟(ji)批(pi)(pi)量(liang)越來(lai)越小,對一(yi)些(xie)復(fu)雜(za)工(gong)件,5-10件就可(ke)以生(sheng)產(chan),甚至單件生(sheng)產(chan)時也可(ke)以考(kao)慮用CNC加(jia)工(gong)中(zhong)心(xin)。
QQ: | 380598058 |
傳真: | 0760-22218638 |
電話: | 18948856139(微(wei)信同號) (朱經理) |
郵箱: | julie.cnc688@gmail.com |
地址: | 中山市小欖鎮工業大道中10號(A幢) |