加工中心簡稱CNC,是由機械設備與數控系統組成的使用于加工復雜形狀工件的高效率自動化機床。加工中心又被稱電腦鑼。加工中心備有刀庫,具有自動換刀功能,是對工件一次裝夾后進行多工序加工的數控機床。加(jia)工(gong)中心是高度機(ji)電一體化(hua)的產品,工(gong)件(jian)(jian)裝夾(jia)后,數控系統能(neng)控制機(ji)床按不同工(gong)序自動選(xuan)擇、更換刀具(ju)、自動對刀、自動改變主軸轉速、進給量等,可連續完成(cheng)鉆、鏜(tang)、銑(xian)、鉸、攻(gong)絲等多種工(gong)序,因而大大減少了工(gong)件(jian)(jian)裝夾(jia)時(shi)間、測量和機(ji)床調整(zheng)等輔助工(gong)序時(shi)間,對加(jia)工(gong)形狀(zhuang)比較(jiao)復雜(za),精度要(yao)求較(jiao)高,品種更換頻繁的零(ling)件(jian)(jian)具(ju)有良(liang)好的經(jing)濟(ji)效果。
數控機床實現了中、小批量加工自動化,改善了勞動條件。此外,它還具有生產率高、加工精度穩定、產品成本低等一系列優點。CNC零件加工中心廠家為了進(jin)一步發揮這(zhe)些優點,數控機床遂(sui)向“工(gong)序集中”,即(ji)一臺(tai)數控機床在一次(ci)裝(zhuang)夾零(ling)件后能完成多工(gong)序加工(gong)的數控機床(即(ji)加工(gong)中心)方面發展(zhan)。
CNC立式加工中心的用途:
(1)期性重復投產的工件:有些產品的市場需求具有周期性和季節性,如果采用專門生產線則得不償失,用普通設備加工效率又太低,且質量不穩定,數量也難以。而采用CNC加工中心,首件(jian)(批)試切完后,程序和(he)相(xiang)關生產(chan)信息可(ke)保(bao)留下(xia)來,下(xia)次產(chan)品(pin)再生產(chan)時(shi)(shi),只要很少(shao)的準備時(shi)(shi)間就可(ke)以開始生產(chan)。CNC加(jia)工(gong)中心(xin)工(gong)時(shi)(shi)包括準備工(gong)時(shi)(shi)和(he)加(jia)工(gong)工(gong)時(shi)(shi),CNC加(jia)工(gong)中心(xin)把很長的單件(jian)準備工(gong)時(shi)(shi)平均(jun)分配到每一個工(gong)件(jian)上(shang),使(shi)每次生產(chan)的平均(jun)實(shi)際工(gong)時(shi)(shi)減少(shao),生產(chan)周(zhou)期大大縮(suo)短。
(2)高(gao)精度工(gong)(gong)件(jian):有些工(gong)(gong)件(jian)需求甚少,但屬關鍵部(bu)件(jian),要求精度高(gao)且工(gong)(gong)期(qi)短(duan),用傳(chuan)統工(gong)(gong)藝需用多臺機床(chuang)協(xie)調工(gong)(gong)作,其周(zhou)期(qi)長(chang)、效率低,在長(chang)工(gong)(gong)序(xu)流程(cheng)中(zhong),受人(ren)為影(ying)響容(rong)易出(chu)廢品,從而(er)造成重(zhong)大經濟損(sun)失。而(er)采用CNC加工(gong)(gong)中(zhong)心進行加工(gong)(gong),生(sheng)產完全由程(cheng)序(xu)自動控制.避免了長(chang)工(gong)(gong)序(xu)流程(cheng),減少了硬件(jian)投資(zi)及人(ren)為干擾(rao),具有生(sheng)產效益(yi)高(gao)及質量穩定的(de)特(te)點(dian)。
(3)批量(liang)(liang)(liang)生(sheng)產(chan)(chan)的(de)工(gong)(gong)(gong)件(jian):CNC加工(gong)(gong)(gong)中(zhong)(zhong)(zhong)心(xin)生(sheng)產(chan)(chan)的(de)柔性不僅(jin)體現在對特(te)殊(shu)要求的(de)快速反應上(shang),而且(qie)可(ke)(ke)以快速實(shi)現批量(liang)(liang)(liang)生(sheng)產(chan)(chan),以提高市場競爭(zheng)能(neng)力。CNC加工(gong)(gong)(gong)中(zhong)(zhong)(zhong)心(xin)適(shi)合于中(zhong)(zhong)(zhong)小(xiao)批量(liang)(liang)(liang)生(sheng)產(chan)(chan),特(te)別是小(xiao)批量(liang)(liang)(liang)生(sheng)產(chan)(chan),在應用CNC加工(gong)(gong)(gong)中(zhong)(zhong)(zhong)心(xin)時(shi)(shi)。盡量(liang)(liang)(liang)使批量(liang)(liang)(liang)大于經濟批量(liang)(liang)(liang),以達(da)到良好的(de)經濟效(xiao)果。隨著CNC加工(gong)(gong)(gong)中(zhong)(zhong)(zhong)心(xin)的(de)不斷發展,經濟批量(liang)(liang)(liang)越來越小(xiao),對一些復(fu)雜工(gong)(gong)(gong)件(jian),5-10件(jian)就可(ke)(ke)以生(sheng)產(chan)(chan),甚至單(dan)件(jian)生(sheng)產(chan)(chan)時(shi)(shi)也(ye)可(ke)(ke)以考慮(lv)用CNC加工(gong)(gong)(gong)中(zhong)(zhong)(zhong)心(xin)。
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