加工中心簡稱CNC,是由機械設備與數控系統組成的使用于加工復雜形狀工件的高效率自動化機床。加工中心又被稱電腦鑼。加工中心備有刀庫,具有自動換刀功能,是對工件一次裝夾后進行多工序加工的數控機床(chuang)。加工(gong)中心是高度機(ji)電一體化的產品(pin),工(gong)件裝夾后,數控系統(tong)能控制機(ji)床(chuang)按不(bu)同工(gong)序自(zi)動(dong)選擇、更(geng)換(huan)刀具(ju)、自(zi)動(dong)對刀、自(zi)動(dong)改變主(zhu)軸轉(zhuan)速、進給量等,可連續(xu)完成鉆、鏜(tang)、銑、鉸、攻(gong)絲等多種工(gong)序,因而大(da)大(da)減(jian)少了工(gong)件裝夾時間、測量和機(ji)床(chuang)調整等輔助工(gong)序時間,對加工(gong)形狀比較(jiao)復雜,精度要求較(jiao)高,品(pin)種更(geng)換(huan)頻繁的零件具(ju)有良好(hao)的經(jing)濟效果。
數控機床實現了中、小批量加工自動化,改善了勞動條件。此外,它還具有生產率高、加工精度穩定、產品成本低等一系列優點。CNC零件加工中心廠家(jia)為(wei)了進(jin)一(yi)步發揮這(zhe)些優點,數控(kong)機(ji)床(chuang)遂(sui)向“工序集(ji)中”,即(ji)一(yi)臺數控(kong)機(ji)床(chuang)在(zai)一(yi)次(ci)裝夾零件后能(neng)完成多工序加工的數控(kong)機(ji)床(chuang)(即(ji)加工中心(xin))方(fang)面發展。
CNC立式加工中心的用途:
(1)期性重復投產的工件:有些產品的市場需求具有周期性和季節性,如果采用專門生產線則得不償失,用普通設備加工效率又太低,且質量不穩定,數量也難以。而采用CNC加工中心,首件(批)試切完(wan)后,程序和(he)相關生(sheng)產(chan)信息可保(bao)留下來,下次產(chan)品再生(sheng)產(chan)時(shi),只要很少的準備(bei)時(shi)間就可以開始生(sheng)產(chan)。CNC加工(gong)(gong)(gong)中(zhong)心工(gong)(gong)(gong)時(shi)包括準備(bei)工(gong)(gong)(gong)時(shi)和(he)加工(gong)(gong)(gong)工(gong)(gong)(gong)時(shi),CNC加工(gong)(gong)(gong)中(zhong)心把很長的單件準備(bei)工(gong)(gong)(gong)時(shi)平(ping)(ping)均(jun)分配到每一(yi)個工(gong)(gong)(gong)件上,使每次生(sheng)產(chan)的平(ping)(ping)均(jun)實際工(gong)(gong)(gong)時(shi)減(jian)少,生(sheng)產(chan)周(zhou)期大(da)大(da)縮短。
(2)高(gao)精度工件(jian)(jian):有(you)些工件(jian)(jian)需求甚少,但屬關(guan)鍵部件(jian)(jian),要求精度高(gao)且(qie)工期(qi)短,用(yong)(yong)傳統工藝需用(yong)(yong)多臺機(ji)床(chuang)協調工作,其周(zhou)期(qi)長(chang)、效(xiao)率低,在長(chang)工序(xu)流程中,受人為影響容易出廢品,從而造成重大經(jing)濟損(sun)失(shi)。而采用(yong)(yong)CNC加工中心進行加工,生(sheng)產完全由程序(xu)自動控(kong)制.避(bi)免(mian)了長(chang)工序(xu)流程,減少了硬件(jian)(jian)投資及(ji)人為干擾,具有(you)生(sheng)產效(xiao)益高(gao)及(ji)質量穩定(ding)的特點(dian)。
(3)批(pi)(pi)(pi)量(liang)生(sheng)(sheng)產(chan)(chan)的工(gong)(gong)件:CNC加(jia)工(gong)(gong)中(zhong)(zhong)心(xin)生(sheng)(sheng)產(chan)(chan)的柔性不僅(jin)體現在對特(te)殊要求的快(kuai)速(su)(su)反應(ying)上,而且可以(yi)快(kuai)速(su)(su)實現批(pi)(pi)(pi)量(liang)生(sheng)(sheng)產(chan)(chan),以(yi)提高市場競(jing)爭能力(li)。CNC加(jia)工(gong)(gong)中(zhong)(zhong)心(xin)適(shi)合于中(zhong)(zhong)小批(pi)(pi)(pi)量(liang)生(sheng)(sheng)產(chan)(chan),特(te)別是小批(pi)(pi)(pi)量(liang)生(sheng)(sheng)產(chan)(chan),在應(ying)用CNC加(jia)工(gong)(gong)中(zhong)(zhong)心(xin)時。盡量(liang)使批(pi)(pi)(pi)量(liang)大于經(jing)(jing)濟批(pi)(pi)(pi)量(liang),以(yi)達到(dao)良好的經(jing)(jing)濟效(xiao)果。隨著CNC加(jia)工(gong)(gong)中(zhong)(zhong)心(xin)的不斷(duan)發展,經(jing)(jing)濟批(pi)(pi)(pi)量(liang)越來越小,對一些復(fu)雜工(gong)(gong)件,5-10件就可以(yi)生(sheng)(sheng)產(chan)(chan),甚至單件生(sheng)(sheng)產(chan)(chan)時也(ye)可以(yi)考(kao)慮用CNC加(jia)工(gong)(gong)中(zhong)(zhong)心(xin)。
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傳真: | 0760-22218638 |
電話: | 18948856139(微信同號) (朱經理) |
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地址: | 中山市小欖鎮工業大道中10號(A幢) |