加工中心簡稱CNC,是由機械設備與數控系統組成的使用于加工復雜形狀工件的高效率自動化機床。加工中心又被稱電腦鑼。加工中心備有刀庫,具有自動換刀功能,是對工件一次裝夾后進行多工序加工的數控機床(chuang)(chuang)。加(jia)工(gong)(gong)中心是高度機(ji)電一體化(hua)的產品,工(gong)(gong)件(jian)裝夾后,數控系統能控制機(ji)床(chuang)(chuang)按不同(tong)工(gong)(gong)序(xu)自(zi)動(dong)選擇、更換(huan)刀具、自(zi)動(dong)對刀、自(zi)動(dong)改(gai)變主軸(zhou)轉速、進給量(liang)等(deng),可連續完成鉆、鏜、銑、鉸、攻絲等(deng)多種工(gong)(gong)序(xu),因而大(da)(da)大(da)(da)減少了工(gong)(gong)件(jian)裝夾時間(jian)(jian)、測量(liang)和機(ji)床(chuang)(chuang)調整等(deng)輔助工(gong)(gong)序(xu)時間(jian)(jian),對加(jia)工(gong)(gong)形狀比較(jiao)復雜,精度要求(qiu)較(jiao)高,品種更換(huan)頻繁的零件(jian)具有良好的經濟效果。
數控機床實現了中、小批量加工自動化,改善了勞動條件。此外,它還具有生產率高、加工精度穩定、產品成本低等一系列優點。CNC零件加工中心廠家為了(le)進一(yi)步發揮(hui)這些(xie)優點(dian),數(shu)(shu)控(kong)機床遂向(xiang)“工序集中”,即一(yi)臺數(shu)(shu)控(kong)機床在(zai)一(yi)次(ci)裝夾零(ling)件后能完(wan)成(cheng)多工序加(jia)工的數(shu)(shu)控(kong)機床(即加(jia)工中心(xin))方(fang)面發展。
CNC立式加工中心的用途:
(1)期性重復投產的工件:有些產品的市場需求具有周期性和季節性,如果采用專門生產線則得不償失,用普通設備加工效率又太低,且質量不穩定,數量也難以。而采用CNC加工中心,首(shou)件(批)試切完后,程序和相關生(sheng)產(chan)(chan)信息可保留下(xia)來,下(xia)次(ci)產(chan)(chan)品再生(sheng)產(chan)(chan)時(shi)(shi)(shi)(shi),只要很少的(de)準備時(shi)(shi)(shi)(shi)間就可以開始生(sheng)產(chan)(chan)。CNC加工(gong)(gong)中(zhong)(zhong)心(xin)工(gong)(gong)時(shi)(shi)(shi)(shi)包括準備工(gong)(gong)時(shi)(shi)(shi)(shi)和加工(gong)(gong)工(gong)(gong)時(shi)(shi)(shi)(shi),CNC加工(gong)(gong)中(zhong)(zhong)心(xin)把(ba)很長的(de)單件準備工(gong)(gong)時(shi)(shi)(shi)(shi)平均分配(pei)到每一(yi)個工(gong)(gong)件上,使每次(ci)生(sheng)產(chan)(chan)的(de)平均實際(ji)工(gong)(gong)時(shi)(shi)(shi)(shi)減少,生(sheng)產(chan)(chan)周期大(da)大(da)縮(suo)短。
(2)高精度工(gong)件(jian)(jian):有些(xie)工(gong)件(jian)(jian)需(xu)求甚(shen)少(shao),但屬關鍵(jian)部件(jian)(jian),要求精度高且工(gong)期短,用(yong)傳(chuan)統工(gong)藝需(xu)用(yong)多臺(tai)機床協調工(gong)作,其周期長(chang)、效率低(di),在長(chang)工(gong)序(xu)流程中(zhong),受人為影(ying)響容易出(chu)廢品,從(cong)而(er)造(zao)成(cheng)重大經濟損(sun)失。而(er)采用(yong)CNC加(jia)工(gong)中(zhong)心進行加(jia)工(gong),生產完(wan)全由程序(xu)自動控(kong)制.避免了(le)長(chang)工(gong)序(xu)流程,減少(shao)了(le)硬(ying)件(jian)(jian)投資(zi)及人為干擾,具有生產效益高及質量穩定的特點(dian)。
(3)批(pi)量(liang)(liang)(liang)生產(chan)(chan)(chan)的(de)工(gong)(gong)(gong)件(jian):CNC加(jia)工(gong)(gong)(gong)中(zhong)心(xin)生產(chan)(chan)(chan)的(de)柔性不僅體現(xian)在(zai)對特殊要求的(de)快(kuai)速反應(ying)上(shang),而且可(ke)(ke)以(yi)快(kuai)速實現(xian)批(pi)量(liang)(liang)(liang)生產(chan)(chan)(chan),以(yi)提高市場競爭能(neng)力(li)。CNC加(jia)工(gong)(gong)(gong)中(zhong)心(xin)適(shi)合于中(zhong)小(xiao)批(pi)量(liang)(liang)(liang)生產(chan)(chan)(chan),特別是小(xiao)批(pi)量(liang)(liang)(liang)生產(chan)(chan)(chan),在(zai)應(ying)用CNC加(jia)工(gong)(gong)(gong)中(zhong)心(xin)時。盡(jin)量(liang)(liang)(liang)使批(pi)量(liang)(liang)(liang)大于經(jing)(jing)濟批(pi)量(liang)(liang)(liang),以(yi)達(da)到良好的(de)經(jing)(jing)濟效果(guo)。隨著CNC加(jia)工(gong)(gong)(gong)中(zhong)心(xin)的(de)不斷發展,經(jing)(jing)濟批(pi)量(liang)(liang)(liang)越(yue)來越(yue)小(xiao),對一些復雜工(gong)(gong)(gong)件(jian),5-10件(jian)就可(ke)(ke)以(yi)生產(chan)(chan)(chan),甚(shen)至單件(jian)生產(chan)(chan)(chan)時也可(ke)(ke)以(yi)考慮用CNC加(jia)工(gong)(gong)(gong)中(zhong)心(xin)。
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