加工中心簡稱CNC,是由機械設備與數控系統組成的使用于加工復雜形狀工件的高效率自動化機床。加工中心又被稱電腦鑼。加工中心備有刀庫,具有自動換刀功能,是對工件一次裝夾后進行多工序加工的數控機床(chuang)。加(jia)工(gong)(gong)中心是高度機(ji)電一體化的(de)產(chan)品(pin),工(gong)(gong)件(jian)(jian)裝(zhuang)夾后(hou),數控系統能(neng)控制機(ji)床(chuang)按(an)不同工(gong)(gong)序(xu)自(zi)(zi)動(dong)選擇、更(geng)換(huan)刀具(ju)、自(zi)(zi)動(dong)對(dui)刀、自(zi)(zi)動(dong)改變主軸(zhou)轉速(su)、進給量(liang)等(deng),可(ke)連(lian)續完成鉆、鏜、銑、鉸、攻絲(si)等(deng)多種(zhong)工(gong)(gong)序(xu),因而大大減少了工(gong)(gong)件(jian)(jian)裝(zhuang)夾時間、測(ce)量(liang)和機(ji)床(chuang)調整等(deng)輔助工(gong)(gong)序(xu)時間,對(dui)加(jia)工(gong)(gong)形狀(zhuang)比(bi)較復雜,精(jing)度要求(qiu)較高,品(pin)種(zhong)更(geng)換(huan)頻繁(fan)的(de)零件(jian)(jian)具(ju)有良好的(de)經濟效果(guo)。
數控機床實現了中、小批量加工自動化,改善了勞動條件。此外,它還具有生產率高、加工精度穩定、產品成本低等一系列優點。CNC零件加工中心廠家為(wei)了進一(yi)步發(fa)揮(hui)這(zhe)些優點,數控(kong)(kong)機(ji)床遂(sui)向(xiang)“工(gong)序集中”,即(ji)一(yi)臺數控(kong)(kong)機(ji)床在一(yi)次裝夾零件后能完(wan)成多工(gong)序加(jia)工(gong)的數控(kong)(kong)機(ji)床(即(ji)加(jia)工(gong)中心)方面發(fa)展。
CNC立式加工中心的用途:
(1)期性重復投產的工件:有些產品的市場需求具有周期性和季節性,如果采用專門生產線則得不償失,用普通設備加工效率又太低,且質量不穩定,數量也難以。而采用CNC加工中心,首件(jian)(批)試切完后,程序和(he)相關生(sheng)(sheng)(sheng)產(chan)信(xin)息(xi)可保留下來(lai),下次(ci)(ci)產(chan)品再生(sheng)(sheng)(sheng)產(chan)時,只要(yao)很(hen)少的(de)準備(bei)(bei)(bei)時間就可以開(kai)始生(sheng)(sheng)(sheng)產(chan)。CNC加工(gong)(gong)中(zhong)(zhong)心工(gong)(gong)時包括準備(bei)(bei)(bei)工(gong)(gong)時和(he)加工(gong)(gong)工(gong)(gong)時,CNC加工(gong)(gong)中(zhong)(zhong)心把很(hen)長的(de)單(dan)件(jian)準備(bei)(bei)(bei)工(gong)(gong)時平均分配(pei)到每一個工(gong)(gong)件(jian)上,使每次(ci)(ci)生(sheng)(sheng)(sheng)產(chan)的(de)平均實際工(gong)(gong)時減少,生(sheng)(sheng)(sheng)產(chan)周期大大縮短。
(2)高(gao)精(jing)度(du)(du)工(gong)件(jian)(jian):有些(xie)工(gong)件(jian)(jian)需求甚(shen)少(shao),但屬關(guan)鍵部件(jian)(jian),要(yao)求精(jing)度(du)(du)高(gao)且工(gong)期短(duan),用傳統(tong)工(gong)藝需用多(duo)臺機(ji)床協調工(gong)作,其周期長、效率低,在長工(gong)序流程(cheng)中(zhong),受人為(wei)(wei)影(ying)響(xiang)容易出廢品,從而(er)造成重(zhong)大經(jing)濟損失(shi)。而(er)采用CNC加工(gong)中(zhong)心進行(xing)加工(gong),生產完全由程(cheng)序自動控制.避免了長工(gong)序流程(cheng),減少(shao)了硬件(jian)(jian)投資(zi)及人為(wei)(wei)干擾,具(ju)有生產效益(yi)高(gao)及質量穩(wen)定的特點。
(3)批(pi)量(liang)(liang)(liang)生(sheng)(sheng)產(chan)的(de)工(gong)(gong)件:CNC加工(gong)(gong)中(zhong)(zhong)(zhong)心(xin)生(sheng)(sheng)產(chan)的(de)柔性(xing)不僅體現在(zai)對(dui)特殊要(yao)求的(de)快(kuai)速反應上,而(er)且可(ke)以(yi)(yi)快(kuai)速實現批(pi)量(liang)(liang)(liang)生(sheng)(sheng)產(chan),以(yi)(yi)提高市場競(jing)爭能力。CNC加工(gong)(gong)中(zhong)(zhong)(zhong)心(xin)適合于中(zhong)(zhong)(zhong)小(xiao)(xiao)批(pi)量(liang)(liang)(liang)生(sheng)(sheng)產(chan),特別是小(xiao)(xiao)批(pi)量(liang)(liang)(liang)生(sheng)(sheng)產(chan),在(zai)應用CNC加工(gong)(gong)中(zhong)(zhong)(zhong)心(xin)時。盡量(liang)(liang)(liang)使批(pi)量(liang)(liang)(liang)大于經(jing)(jing)濟批(pi)量(liang)(liang)(liang),以(yi)(yi)達(da)到良(liang)好的(de)經(jing)(jing)濟效果(guo)。隨(sui)著CNC加工(gong)(gong)中(zhong)(zhong)(zhong)心(xin)的(de)不斷發展,經(jing)(jing)濟批(pi)量(liang)(liang)(liang)越來(lai)越小(xiao)(xiao),對(dui)一些復(fu)雜工(gong)(gong)件,5-10件就(jiu)可(ke)以(yi)(yi)生(sheng)(sheng)產(chan),甚(shen)至單件生(sheng)(sheng)產(chan)時也可(ke)以(yi)(yi)考慮用CNC加工(gong)(gong)中(zhong)(zhong)(zhong)心(xin)。
QQ: | 380598058 |
傳真: | 0760-22218638 |
電話: | 18948856139(微信同號) (朱經理) |
郵箱: | julie.cnc688@gmail.com |
地址: | 中山市小欖鎮工業大道中10號(A幢) |