加工中心簡稱CNC,是由機械設備與數控系統組成的使用于加工復雜形狀工件的高效率自動化機床。加工中心又被稱電腦鑼。加工中心備有刀庫,具有自動換刀功能,是對工件一次裝夾后進行多工序加工的數控機床。加工(gong)(gong)(gong)中(zhong)心是高度機電(dian)一體(ti)化的(de)產品(pin),工(gong)(gong)(gong)件(jian)裝夾后,數控(kong)系(xi)統能控(kong)制機床按不(bu)同工(gong)(gong)(gong)序自(zi)(zi)(zi)動(dong)選擇、更換刀具、自(zi)(zi)(zi)動(dong)對(dui)刀、自(zi)(zi)(zi)動(dong)改變主軸轉速(su)、進(jin)給(gei)量等,可連(lian)續完成鉆、鏜、銑、鉸、攻絲等多種工(gong)(gong)(gong)序,因而大(da)大(da)減少(shao)了工(gong)(gong)(gong)件(jian)裝夾時(shi)間、測量和機床調整等輔助工(gong)(gong)(gong)序時(shi)間,對(dui)加工(gong)(gong)(gong)形狀比(bi)較(jiao)復雜,精度要求較(jiao)高,品(pin)種更換頻(pin)繁的(de)零件(jian)具有良好的(de)經濟效果。
數控機床實現了中、小批量加工自動化,改善了勞動條件。此外,它還具有生產率高、加工精度穩定、產品成本低等一系列優點。CNC零件加工中心廠家為了進一步發(fa)揮這些優(you)點,數(shu)控機(ji)床(chuang)遂向(xiang)“工(gong)序集中”,即一臺數(shu)控機(ji)床(chuang)在(zai)一次(ci)裝(zhuang)夾零件后能(neng)完成多工(gong)序加工(gong)的數(shu)控機(ji)床(chuang)(即加工(gong)中心)方面發(fa)展。
CNC立式加工中心的用途:
(1)期性重復投產的工件:有些產品的市場需求具有周期性和季節性,如果采用專門生產線則得不償失,用普通設備加工效率又太低,且質量不穩定,數量也難以。而采用CNC加工中心,首(shou)件(jian)(批)試切完后,程序和相關生(sheng)產(chan)信息可(ke)保留(liu)下(xia)(xia)來,下(xia)(xia)次產(chan)品再生(sheng)產(chan)時(shi)(shi),只要很少(shao)的準(zhun)備(bei)(bei)時(shi)(shi)間就可(ke)以開始生(sheng)產(chan)。CNC加工(gong)(gong)中心(xin)工(gong)(gong)時(shi)(shi)包括(kuo)準(zhun)備(bei)(bei)工(gong)(gong)時(shi)(shi)和加工(gong)(gong)工(gong)(gong)時(shi)(shi),CNC加工(gong)(gong)中心(xin)把很長的單(dan)件(jian)準(zhun)備(bei)(bei)工(gong)(gong)時(shi)(shi)平(ping)均(jun)分配到(dao)每一個工(gong)(gong)件(jian)上,使每次生(sheng)產(chan)的平(ping)均(jun)實際工(gong)(gong)時(shi)(shi)減少(shao),生(sheng)產(chan)周期大大縮短。
(2)高精(jing)度(du)工(gong)件:有些工(gong)件需求(qiu)甚少(shao),但屬(shu)關鍵部件,要(yao)求(qiu)精(jing)度(du)高且工(gong)期(qi)短,用(yong)傳(chuan)統工(gong)藝需用(yong)多臺(tai)機床協調工(gong)作,其周期(qi)長(chang)、效(xiao)率低,在長(chang)工(gong)序(xu)流程中,受人(ren)為影響容易出廢品,從而(er)造(zao)成重大經濟損失。而(er)采用(yong)CNC加(jia)工(gong)中心進行加(jia)工(gong),生產(chan)完全由程序(xu)自(zi)動控制.避免(mian)了(le)長(chang)工(gong)序(xu)流程,減少(shao)了(le)硬(ying)件投(tou)資及人(ren)為干擾,具有生產(chan)效(xiao)益高及質量穩(wen)定的特點。
(3)批量(liang)(liang)生產的(de)工(gong)件(jian):CNC加(jia)(jia)工(gong)中(zhong)(zhong)心(xin)生產的(de)柔性不僅體現(xian)在(zai)對特殊要求的(de)快速反應(ying)上(shang),而(er)且可(ke)(ke)以(yi)快速實現(xian)批量(liang)(liang)生產,以(yi)提高市(shi)場競爭能(neng)力。CNC加(jia)(jia)工(gong)中(zhong)(zhong)心(xin)適合于(yu)中(zhong)(zhong)小批量(liang)(liang)生產,特別(bie)是小批量(liang)(liang)生產,在(zai)應(ying)用(yong)CNC加(jia)(jia)工(gong)中(zhong)(zhong)心(xin)時(shi)。盡量(liang)(liang)使批量(liang)(liang)大于(yu)經濟(ji)(ji)批量(liang)(liang),以(yi)達到良好的(de)經濟(ji)(ji)效(xiao)果。隨著(zhu)CNC加(jia)(jia)工(gong)中(zhong)(zhong)心(xin)的(de)不斷發展(zhan),經濟(ji)(ji)批量(liang)(liang)越來(lai)越小,對一些復雜工(gong)件(jian),5-10件(jian)就(jiu)可(ke)(ke)以(yi)生產,甚至單件(jian)生產時(shi)也可(ke)(ke)以(yi)考(kao)慮用(yong)CNC加(jia)(jia)工(gong)中(zhong)(zhong)心(xin)。
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