加工中心簡稱CNC,是由機械設備與數控系統組成的使用于加工復雜形狀工件的高效率自動化機床。加工中心又被稱電腦鑼。加工中心備有刀庫,具有自動換刀功能,是對工件一次裝夾后進行多工序加工的數控機床。加工中心(xin)是高度(du)機電一體化的產(chan)品,工件(jian)裝夾后,數控(kong)系統能控(kong)制機床按不同工序自(zi)動(dong)選擇、更(geng)換刀(dao)(dao)具、自(zi)動(dong)對(dui)刀(dao)(dao)、自(zi)動(dong)改變主(zhu)軸轉速(su)、進給量(liang)等(deng),可連續完成鉆、鏜、銑、鉸、攻絲等(deng)多種工序,因而大大減少了工件(jian)裝夾時(shi)間(jian)、測量(liang)和(he)機床調整等(deng)輔助工序時(shi)間(jian),對(dui)加工形狀比較(jiao)復(fu)雜,精度(du)要求(qiu)較(jiao)高,品種更(geng)換頻(pin)繁(fan)的零(ling)件(jian)具有(you)良好(hao)的經濟效果。
數控機床實現了中、小批量加工自動化,改善了勞動條件。此外,它還具有生產率高、加工精度穩定、產品成本低等一系列優點。CNC零件加工中心廠家為了進一步發揮這些優點,數控機床遂向“工(gong)序(xu)集中”,即一臺(tai)數控機床在一次裝(zhuang)夾零件后能(neng)完成多工(gong)序(xu)加工(gong)的數控機床(即加工(gong)中心)方(fang)面發展。
CNC立式加工中心的用途:
(1)期性重復投產的工件:有些產品的市場需求具有周期性和季節性,如果采用專門生產線則得不償失,用普通設備加工效率又太低,且質量不穩定,數量也難以。而采用CNC加工中心,首件(jian)(批)試切完后,程序和相關(guan)生(sheng)(sheng)產信息可(ke)保留(liu)下來,下次(ci)產品再生(sheng)(sheng)產時(shi)(shi),只要(yao)很少的準備時(shi)(shi)間就可(ke)以開(kai)始生(sheng)(sheng)產。CNC加工(gong)(gong)(gong)(gong)中心工(gong)(gong)(gong)(gong)時(shi)(shi)包括準備工(gong)(gong)(gong)(gong)時(shi)(shi)和加工(gong)(gong)(gong)(gong)工(gong)(gong)(gong)(gong)時(shi)(shi),CNC加工(gong)(gong)(gong)(gong)中心把很長(chang)的單(dan)件(jian)準備工(gong)(gong)(gong)(gong)時(shi)(shi)平均分配到每一個工(gong)(gong)(gong)(gong)件(jian)上(shang),使每次(ci)生(sheng)(sheng)產的平均實(shi)際(ji)工(gong)(gong)(gong)(gong)時(shi)(shi)減(jian)少,生(sheng)(sheng)產周(zhou)期大大縮短。
(2)高精度(du)(du)工(gong)(gong)件(jian):有些工(gong)(gong)件(jian)需求甚少,但屬關鍵部件(jian),要求精度(du)(du)高且工(gong)(gong)期(qi)短,用(yong)傳統工(gong)(gong)藝(yi)需用(yong)多臺機床協(xie)調工(gong)(gong)作(zuo),其周期(qi)長(chang)、效率低(di),在(zai)長(chang)工(gong)(gong)序(xu)流程中,受人為(wei)影響(xiang)容易出廢品(pin),從而(er)造成重大(da)經濟損失。而(er)采(cai)用(yong)CNC加工(gong)(gong)中心(xin)進行(xing)加工(gong)(gong),生產完全由程序(xu)自動控制.避免了長(chang)工(gong)(gong)序(xu)流程,減(jian)少了硬件(jian)投資(zi)及人為(wei)干擾,具有生產效益(yi)高及質量穩定的(de)特點(dian)。
(3)批(pi)量(liang)(liang)(liang)(liang)(liang)生(sheng)產(chan)的(de)工(gong)(gong)件(jian)(jian):CNC加(jia)工(gong)(gong)中(zhong)心生(sheng)產(chan)的(de)柔性不僅體(ti)現在對(dui)特(te)殊(shu)要求的(de)快速反應上,而且可(ke)(ke)以(yi)(yi)快速實現批(pi)量(liang)(liang)(liang)(liang)(liang)生(sheng)產(chan),以(yi)(yi)提高市場競爭(zheng)能力。CNC加(jia)工(gong)(gong)中(zhong)心適合于中(zhong)小(xiao)批(pi)量(liang)(liang)(liang)(liang)(liang)生(sheng)產(chan),特(te)別是小(xiao)批(pi)量(liang)(liang)(liang)(liang)(liang)生(sheng)產(chan),在應用(yong)CNC加(jia)工(gong)(gong)中(zhong)心時。盡量(liang)(liang)(liang)(liang)(liang)使批(pi)量(liang)(liang)(liang)(liang)(liang)大于經(jing)濟(ji)(ji)批(pi)量(liang)(liang)(liang)(liang)(liang),以(yi)(yi)達到良(liang)好的(de)經(jing)濟(ji)(ji)效果。隨著CNC加(jia)工(gong)(gong)中(zhong)心的(de)不斷發展(zhan),經(jing)濟(ji)(ji)批(pi)量(liang)(liang)(liang)(liang)(liang)越來越小(xiao),對(dui)一些復(fu)雜(za)工(gong)(gong)件(jian)(jian),5-10件(jian)(jian)就可(ke)(ke)以(yi)(yi)生(sheng)產(chan),甚至單件(jian)(jian)生(sheng)產(chan)時也可(ke)(ke)以(yi)(yi)考慮(lv)用(yong)CNC加(jia)工(gong)(gong)中(zhong)心。
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