加工中心簡稱CNC,是由機械設備與數控系統組成的使用于加工復雜形狀工件的高效率自動化機床。加工中心又被稱電腦鑼。加工中心備有刀庫,具有自動換刀功能,是對工件一次裝夾后進行多工序加工的數控機床。加(jia)工(gong)中心是高(gao)度(du)機(ji)電一體(ti)化的產品,工(gong)件(jian)裝夾后,數(shu)控系統能(neng)控制機(ji)床按不同工(gong)序(xu)自動(dong)選擇、更換(huan)刀具、自動(dong)對刀、自動(dong)改變主軸轉速、進給量等,可(ke)連續(xu)完成鉆(zhan)、鏜、銑(xian)、鉸、攻絲等多(duo)種(zhong)工(gong)序(xu),因(yin)而大大減少了工(gong)件(jian)裝夾時(shi)間(jian)、測量和機(ji)床調整等輔助工(gong)序(xu)時(shi)間(jian),對加(jia)工(gong)形狀比較復雜,精度(du)要求較高(gao),品種(zhong)更換(huan)頻繁的零件(jian)具有良好的經(jing)濟效果。
數控機床實現了中、小批量加工自動化,改善了勞動條件。此外,它還具有生產率高、加工精度穩定、產品成本低等一系列優點。CNC零件加工中心廠(chang)家為了進(jin)一步發(fa)揮(hui)這些(xie)優(you)點,數(shu)控機床(chuang)遂向(xiang)“工(gong)序集中”,即一臺(tai)數(shu)控機床(chuang)在一次(ci)裝(zhuang)夾(jia)零件后能(neng)完成多工(gong)序加(jia)工(gong)的數(shu)控機床(chuang)(即加(jia)工(gong)中心)方(fang)面發(fa)展。
CNC立式加工中心的用途:
(1)期性重復投產的工件:有些產品的市場需求具有周期性和季節性,如果采用專門生產線則得不償失,用普通設備加工效率又太低,且質量不穩定,數量也難以。而采用CNC加工中心,首(shou)件(批(pi))試切完后,程序(xu)和相(xiang)關(guan)生產(chan)信息可保留(liu)下(xia)來,下(xia)次(ci)產(chan)品再生產(chan)時(shi)(shi),只要很少的(de)準備(bei)時(shi)(shi)間(jian)就可以開始生產(chan)。CNC加(jia)工(gong)中心工(gong)時(shi)(shi)包括準備(bei)工(gong)時(shi)(shi)和加(jia)工(gong)工(gong)時(shi)(shi),CNC加(jia)工(gong)中心把很長的(de)單件準備(bei)工(gong)時(shi)(shi)平均分配到每一個(ge)工(gong)件上,使每次(ci)生產(chan)的(de)平均實(shi)際工(gong)時(shi)(shi)減(jian)少,生產(chan)周期(qi)大大縮短。
(2)高(gao)精度(du)工(gong)(gong)(gong)(gong)件(jian):有些工(gong)(gong)(gong)(gong)件(jian)需(xu)求甚(shen)少,但屬關鍵部件(jian),要求精度(du)高(gao)且工(gong)(gong)(gong)(gong)期(qi)短,用(yong)傳統工(gong)(gong)(gong)(gong)藝(yi)需(xu)用(yong)多(duo)臺(tai)機床協(xie)調(diao)工(gong)(gong)(gong)(gong)作(zuo),其周期(qi)長(chang)、效(xiao)率低(di),在(zai)長(chang)工(gong)(gong)(gong)(gong)序流(liu)程(cheng)中,受(shou)人(ren)(ren)為(wei)影響(xiang)容易出廢(fei)品,從而(er)造成重大(da)經濟損(sun)失。而(er)采(cai)用(yong)CNC加工(gong)(gong)(gong)(gong)中心(xin)進行加工(gong)(gong)(gong)(gong),生產完(wan)全由程(cheng)序自(zi)動控制.避免了長(chang)工(gong)(gong)(gong)(gong)序流(liu)程(cheng),減少了硬件(jian)投資及人(ren)(ren)為(wei)干擾,具有生產效(xiao)益高(gao)及質量穩定的(de)特點。
(3)批(pi)量(liang)生(sheng)產(chan)(chan)的(de)工(gong)(gong)(gong)件(jian):CNC加(jia)(jia)工(gong)(gong)(gong)中心(xin)生(sheng)產(chan)(chan)的(de)柔(rou)性不僅(jin)體現在(zai)對特殊要求的(de)快(kuai)速反(fan)應(ying)上(shang),而且可以(yi)快(kuai)速實現批(pi)量(liang)生(sheng)產(chan)(chan),以(yi)提(ti)高(gao)市(shi)場(chang)競爭(zheng)能力。CNC加(jia)(jia)工(gong)(gong)(gong)中心(xin)適合于(yu)中小(xiao)(xiao)批(pi)量(liang)生(sheng)產(chan)(chan),特別是小(xiao)(xiao)批(pi)量(liang)生(sheng)產(chan)(chan),在(zai)應(ying)用CNC加(jia)(jia)工(gong)(gong)(gong)中心(xin)時。盡(jin)量(liang)使批(pi)量(liang)大于(yu)經濟批(pi)量(liang),以(yi)達(da)到良好的(de)經濟效果。隨著CNC加(jia)(jia)工(gong)(gong)(gong)中心(xin)的(de)不斷發展,經濟批(pi)量(liang)越來(lai)越小(xiao)(xiao),對一些(xie)復(fu)雜工(gong)(gong)(gong)件(jian),5-10件(jian)就(jiu)可以(yi)生(sheng)產(chan)(chan),甚至單(dan)件(jian)生(sheng)產(chan)(chan)時也(ye)可以(yi)考慮用CNC加(jia)(jia)工(gong)(gong)(gong)中心(xin)。
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地址: | 中山市小欖鎮工業大道中10號(A幢) |