加工中心簡稱CNC,是由機械設備與數控系統組成的使用于加工復雜形狀工件的高效率自動化機床。加工中心又被稱電腦鑼。加工中心備有刀庫,具有自動換刀功能,是對工件一次裝夾后進行多工序加工的數控機床。加工(gong)中(zhong)心是高(gao)度機電(dian)一體化的產品(pin),工(gong)件裝夾后,數(shu)控(kong)系統能控(kong)制機床按(an)不(bu)同工(gong)序(xu)自(zi)動(dong)選擇、更換(huan)刀具、自(zi)動(dong)對刀、自(zi)動(dong)改變主軸轉速(su)、進給量等(deng),可連續完(wan)成鉆、鏜、銑、鉸、攻絲(si)等(deng)多種(zhong)工(gong)序(xu),因而大(da)大(da)減(jian)少(shao)了工(gong)件裝夾時間(jian)、測量和機床調整等(deng)輔助(zhu)工(gong)序(xu)時間(jian),對加工(gong)形狀(zhuang)比較復雜,精度要求較高(gao),品(pin)種(zhong)更換(huan)頻繁的零件具有良好的經濟(ji)效果。
數控機床實現了中、小批量加工自動化,改善了勞動條件。此外,它還具有生產率高、加工精度穩定、產品成本低等一系列優點。CNC零件加工中心廠家為了進一步發揮這些優點,數控(kong)機(ji)床遂向(xiang)“工(gong)序(xu)集(ji)中”,即一臺數控(kong)機(ji)床在一次(ci)裝夾零件(jian)后能完成多(duo)工(gong)序(xu)加(jia)工(gong)的數控(kong)機(ji)床(即加(jia)工(gong)中心(xin))方面發展(zhan)。
CNC立式加工中心的用途:
(1)期性重復投產的工件:有些產品的市場需求具有周期性和季節性,如果采用專門生產線則得不償失,用普通設備加工效率又太低,且質量不穩定,數量也難以。而采用CNC加工中心,首件(批)試切(qie)完后,程序和相關(guan)生(sheng)(sheng)產信(xin)息可保(bao)留下(xia)來,下(xia)次產品再生(sheng)(sheng)產時(shi),只要很少(shao)(shao)的準備時(shi)間就可以開始生(sheng)(sheng)產。CNC加(jia)(jia)工中(zhong)心(xin)工時(shi)包括準備工時(shi)和加(jia)(jia)工工時(shi),CNC加(jia)(jia)工中(zhong)心(xin)把很長的單件準備工時(shi)平(ping)均分配到每一(yi)個工件上,使每次生(sheng)(sheng)產的平(ping)均實際工時(shi)減(jian)少(shao)(shao),生(sheng)(sheng)產周期(qi)大(da)大(da)縮(suo)短(duan)。
(2)高(gao)精度(du)工(gong)件:有(you)(you)些(xie)工(gong)件需(xu)(xu)求甚(shen)少(shao),但屬關鍵部件,要求精度(du)高(gao)且(qie)工(gong)期短(duan),用傳統工(gong)藝需(xu)(xu)用多臺機(ji)床協調工(gong)作,其周期長(chang)、效率低,在長(chang)工(gong)序流程中(zhong)(zhong),受人(ren)為影(ying)響容易出(chu)廢品,從而造成重大經濟損失。而采用CNC加工(gong)中(zhong)(zhong)心進行加工(gong),生產(chan)完(wan)全由程序自(zi)動控制.避免了(le)長(chang)工(gong)序流程,減少(shao)了(le)硬件投資及(ji)人(ren)為干(gan)擾,具有(you)(you)生產(chan)效益高(gao)及(ji)質量(liang)穩定的特(te)點。
(3)批(pi)量(liang)(liang)(liang)生(sheng)(sheng)產(chan)的(de)工(gong)(gong)(gong)(gong)件(jian)(jian):CNC加(jia)工(gong)(gong)(gong)(gong)中(zhong)心(xin)生(sheng)(sheng)產(chan)的(de)柔性(xing)不僅體現在對特(te)殊要(yao)求的(de)快速反應上,而且可(ke)以快速實現批(pi)量(liang)(liang)(liang)生(sheng)(sheng)產(chan),以提(ti)高(gao)市場競爭能力。CNC加(jia)工(gong)(gong)(gong)(gong)中(zhong)心(xin)適合于中(zhong)小(xiao)批(pi)量(liang)(liang)(liang)生(sheng)(sheng)產(chan),特(te)別(bie)是小(xiao)批(pi)量(liang)(liang)(liang)生(sheng)(sheng)產(chan),在應用(yong)CNC加(jia)工(gong)(gong)(gong)(gong)中(zhong)心(xin)時。盡(jin)量(liang)(liang)(liang)使批(pi)量(liang)(liang)(liang)大(da)于經(jing)濟(ji)(ji)批(pi)量(liang)(liang)(liang),以達到良好的(de)經(jing)濟(ji)(ji)效果。隨著CNC加(jia)工(gong)(gong)(gong)(gong)中(zhong)心(xin)的(de)不斷發(fa)展,經(jing)濟(ji)(ji)批(pi)量(liang)(liang)(liang)越來越小(xiao),對一些復雜工(gong)(gong)(gong)(gong)件(jian)(jian),5-10件(jian)(jian)就可(ke)以生(sheng)(sheng)產(chan),甚至單件(jian)(jian)生(sheng)(sheng)產(chan)時也可(ke)以考慮用(yong)CNC加(jia)工(gong)(gong)(gong)(gong)中(zhong)心(xin)。
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