加工中心簡稱CNC,是由機械設備與數控系統組成的使用于加工復雜形狀工件的高效率自動化機床。加工中心又被稱電腦鑼。加工中心備有刀庫,具有自動換刀功能,是對工件一次裝夾后進行多工序加工的數控機床。加工(gong)(gong)中心(xin)是(shi)高(gao)度(du)機(ji)電一體化的產品,工(gong)(gong)件裝夾(jia)后,數控系統(tong)能控制機(ji)床按不同工(gong)(gong)序(xu)自(zi)動(dong)選擇(ze)、更換(huan)刀具、自(zi)動(dong)對(dui)刀、自(zi)動(dong)改變主軸(zhou)轉(zhuan)速、進給量等(deng),可(ke)連續完成鉆、鏜、銑、鉸(jiao)、攻絲等(deng)多種工(gong)(gong)序(xu),因(yin)而大大減(jian)少(shao)了工(gong)(gong)件裝夾(jia)時間、測量和(he)機(ji)床調整等(deng)輔助工(gong)(gong)序(xu)時間,對(dui)加工(gong)(gong)形狀比較(jiao)復雜,精(jing)度(du)要求較(jiao)高(gao),品種更換(huan)頻繁(fan)的零件具有良好的經濟(ji)效果。
數控機床實現了中、小批量加工自動化,改善了勞動條件。此外,它還具有生產率高、加工精度穩定、產品成本低等一系列優點。CNC零件加工中心廠家為了進一(yi)步發(fa)揮(hui)這些優(you)點(dian),數控機床(chuang)遂向(xiang)“工序(xu)集中(zhong)”,即一(yi)臺數控機床(chuang)在一(yi)次裝(zhuang)夾零件后能完成多工序(xu)加(jia)工的數控機床(chuang)(即加(jia)工中(zhong)心)方(fang)面發(fa)展(zhan)。
CNC立式加工中心的用途:
(1)期性重復投產的工件:有些產品的市場需求具有周期性和季節性,如果采用專門生產線則得不償失,用普通設備加工效率又太低,且質量不穩定,數量也難以。而采用CNC加工中心,首件(批)試切(qie)完后,程(cheng)序和相關生(sheng)(sheng)產(chan)信息可(ke)保留下(xia)來,下(xia)次(ci)產(chan)品再生(sheng)(sheng)產(chan)時(shi)(shi)(shi),只要很(hen)少(shao)(shao)的準備時(shi)(shi)(shi)間(jian)就可(ke)以開始(shi)生(sheng)(sheng)產(chan)。CNC加(jia)工(gong)(gong)中(zhong)心工(gong)(gong)時(shi)(shi)(shi)包括準備工(gong)(gong)時(shi)(shi)(shi)和加(jia)工(gong)(gong)工(gong)(gong)時(shi)(shi)(shi),CNC加(jia)工(gong)(gong)中(zhong)心把很(hen)長的單件準備工(gong)(gong)時(shi)(shi)(shi)平均分配(pei)到每一個工(gong)(gong)件上,使每次(ci)生(sheng)(sheng)產(chan)的平均實際工(gong)(gong)時(shi)(shi)(shi)減(jian)少(shao)(shao),生(sheng)(sheng)產(chan)周期大大縮短。
(2)高精(jing)度(du)工(gong)件(jian)(jian):有(you)些工(gong)件(jian)(jian)需求(qiu)甚少(shao),但(dan)屬關鍵部件(jian)(jian),要求(qiu)精(jing)度(du)高且工(gong)期短,用傳統工(gong)藝需用多臺機床協調工(gong)作(zuo),其周期長(chang)、效(xiao)率(lv)低,在長(chang)工(gong)序流程(cheng)(cheng)中(zhong),受人(ren)為影響(xiang)容易出廢品,從而(er)(er)造成(cheng)重(zhong)大經濟損失。而(er)(er)采用CNC加工(gong)中(zhong)心進(jin)行(xing)加工(gong),生產完全(quan)由程(cheng)(cheng)序自動控(kong)制.避免(mian)了長(chang)工(gong)序流程(cheng)(cheng),減少(shao)了硬(ying)件(jian)(jian)投資及人(ren)為干擾(rao),具有(you)生產效(xiao)益高及質量(liang)穩定的特(te)點。
(3)批量(liang)生(sheng)(sheng)產(chan)的工(gong)(gong)(gong)(gong)件:CNC加(jia)工(gong)(gong)(gong)(gong)中(zhong)(zhong)心(xin)(xin)生(sheng)(sheng)產(chan)的柔性不僅體(ti)現在(zai)對特(te)殊要求的快速(su)反應上,而且可以(yi)(yi)快速(su)實現批量(liang)生(sheng)(sheng)產(chan),以(yi)(yi)提(ti)高市場競爭能力。CNC加(jia)工(gong)(gong)(gong)(gong)中(zhong)(zhong)心(xin)(xin)適合于中(zhong)(zhong)小批量(liang)生(sheng)(sheng)產(chan),特(te)別(bie)是小批量(liang)生(sheng)(sheng)產(chan),在(zai)應用CNC加(jia)工(gong)(gong)(gong)(gong)中(zhong)(zhong)心(xin)(xin)時。盡(jin)量(liang)使(shi)批量(liang)大(da)于經(jing)濟(ji)批量(liang),以(yi)(yi)達到良好的經(jing)濟(ji)效果。隨著CNC加(jia)工(gong)(gong)(gong)(gong)中(zhong)(zhong)心(xin)(xin)的不斷發(fa)展,經(jing)濟(ji)批量(liang)越來越小,對一(yi)些復雜工(gong)(gong)(gong)(gong)件,5-10件就可以(yi)(yi)生(sheng)(sheng)產(chan),甚至(zhi)單件生(sheng)(sheng)產(chan)時也(ye)可以(yi)(yi)考慮用CNC加(jia)工(gong)(gong)(gong)(gong)中(zhong)(zhong)心(xin)(xin)。
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