加工中心簡稱CNC,是由機械設備與數控系統組成的使用于加工復雜形狀工件的高效率自動化機床。加工中心又被稱電腦鑼。加工中心備有刀庫,具有自動換刀功能,是對工件一次裝夾后進行多工序加工的數控機床。加(jia)工(gong)(gong)中心(xin)是(shi)高度機(ji)電一體(ti)化的產品(pin)(pin),工(gong)(gong)件裝(zhuang)(zhuang)夾(jia)后,數控(kong)系(xi)統能控(kong)制機(ji)床按不同工(gong)(gong)序自(zi)動選擇、更換(huan)刀具、自(zi)動對刀、自(zi)動改變主軸轉速、進給量等,可連續完成鉆、鏜、銑、鉸、攻絲等多種(zhong)工(gong)(gong)序,因而大大減少了工(gong)(gong)件裝(zhuang)(zhuang)夾(jia)時(shi)間、測量和機(ji)床調整等輔助工(gong)(gong)序時(shi)間,對加(jia)工(gong)(gong)形(xing)狀(zhuang)比較復雜(za),精度要(yao)求(qiu)較高,品(pin)(pin)種(zhong)更換(huan)頻繁的零件具有良好的經濟效果。
數控機床實現了中、小批量加工自動化,改善了勞動條件。此外,它還具有生產率高、加工精度穩定、產品成本低等一系列優點。CNC零件加工中心廠(chang)家為(wei)了進一步發(fa)揮這(zhe)些優點,數控機床(chuang)遂向“工(gong)序集中”,即一臺數控機床(chuang)在(zai)一次裝夾零件(jian)后能完成多工(gong)序加工(gong)的數控機床(chuang)(即加工(gong)中心)方(fang)面(mian)發(fa)展(zhan)。
CNC立式加工中心的用途:
(1)期性重復投產的工件:有些產品的市場需求具有周期性和季節性,如果采用專門生產線則得不償失,用普通設備加工效率又太低,且質量不穩定,數量也難以。而采用CNC加工中心,首(shou)件(批)試(shi)切完(wan)后,程序和相關生產(chan)信息(xi)可保留下(xia)來,下(xia)次產(chan)品再生產(chan)時,只(zhi)要很少的(de)準(zhun)備(bei)時間(jian)就可以開(kai)始生產(chan)。CNC加工(gong)(gong)中心工(gong)(gong)時包括準(zhun)備(bei)工(gong)(gong)時和加工(gong)(gong)工(gong)(gong)時,CNC加工(gong)(gong)中心把很長的(de)單(dan)件準(zhun)備(bei)工(gong)(gong)時平均分配到(dao)每一個工(gong)(gong)件上(shang),使(shi)每次生產(chan)的(de)平均實際(ji)工(gong)(gong)時減少,生產(chan)周(zhou)期大(da)大(da)縮短(duan)。
(2)高精度(du)工(gong)件:有(you)些(xie)工(gong)件需(xu)求甚少,但屬關鍵部件,要求精度(du)高且工(gong)期(qi)短(duan),用(yong)傳統工(gong)藝需(xu)用(yong)多臺機床協調工(gong)作(zuo),其周期(qi)長、效(xiao)率低,在(zai)長工(gong)序流(liu)程(cheng)中(zhong),受人(ren)為(wei)影響容易出廢品,從而造成重大經(jing)濟損失。而采用(yong)CNC加(jia)工(gong)中(zhong)心進行加(jia)工(gong),生(sheng)產(chan)完全由程(cheng)序自動控制(zhi).避免(mian)了長工(gong)序流(liu)程(cheng),減少了硬件投資(zi)及人(ren)為(wei)干(gan)擾,具(ju)有(you)生(sheng)產(chan)效(xiao)益高及質量(liang)穩定的(de)特點。
(3)批(pi)量(liang)(liang)(liang)生(sheng)產(chan)的(de)(de)工(gong)(gong)件(jian)(jian):CNC加工(gong)(gong)中(zhong)(zhong)心(xin)生(sheng)產(chan)的(de)(de)柔(rou)性不僅(jin)體現(xian)在對(dui)(dui)特殊(shu)要(yao)求的(de)(de)快速反(fan)應上,而且可(ke)以(yi)(yi)快速實(shi)現(xian)批(pi)量(liang)(liang)(liang)生(sheng)產(chan),以(yi)(yi)提高市場競爭(zheng)能力。CNC加工(gong)(gong)中(zhong)(zhong)心(xin)適合于(yu)中(zhong)(zhong)小批(pi)量(liang)(liang)(liang)生(sheng)產(chan),特別是(shi)小批(pi)量(liang)(liang)(liang)生(sheng)產(chan),在應用(yong)CNC加工(gong)(gong)中(zhong)(zhong)心(xin)時。盡量(liang)(liang)(liang)使(shi)批(pi)量(liang)(liang)(liang)大于(yu)經(jing)濟批(pi)量(liang)(liang)(liang),以(yi)(yi)達到(dao)良好的(de)(de)經(jing)濟效果。隨著CNC加工(gong)(gong)中(zhong)(zhong)心(xin)的(de)(de)不斷(duan)發(fa)展(zhan),經(jing)濟批(pi)量(liang)(liang)(liang)越來越小,對(dui)(dui)一些復雜工(gong)(gong)件(jian)(jian),5-10件(jian)(jian)就可(ke)以(yi)(yi)生(sheng)產(chan),甚至單件(jian)(jian)生(sheng)產(chan)時也可(ke)以(yi)(yi)考(kao)慮用(yong)CNC加工(gong)(gong)中(zhong)(zhong)心(xin)。
QQ: | 380598058 |
傳真: | 0760-22218638 |
電話: | 18948856139(微信同號) (朱經理) |
郵箱: | julie.cnc688@gmail.com |
地址: | 中山市小欖鎮工業大道中10號(A幢) |