加工中心簡稱CNC,是由機械設備與數控系統組成的使用于加工復雜形狀工件的高效率自動化機床。加工中心又被稱電腦鑼。加工中心備有刀庫,具有自動換刀功能,是對工件一次裝夾后進行多工序加工的數控機床。加工(gong)中心(xin)是高度(du)機電一(yi)體化的產品,工(gong)件裝夾(jia)(jia)后,數控(kong)系統能控(kong)制機床按不同(tong)工(gong)序(xu)(xu)自(zi)(zi)動選擇、更換(huan)刀(dao)具、自(zi)(zi)動對(dui)(dui)刀(dao)、自(zi)(zi)動改變(bian)主(zhu)軸轉速、進給量(liang)等,可連續完(wan)成鉆、鏜、銑、鉸、攻(gong)絲(si)等多種工(gong)序(xu)(xu),因而大(da)大(da)減少了工(gong)件裝夾(jia)(jia)時(shi)(shi)間(jian)、測量(liang)和機床調整等輔(fu)助工(gong)序(xu)(xu)時(shi)(shi)間(jian),對(dui)(dui)加工(gong)形狀比較復雜,精度(du)要求較高,品種更換(huan)頻繁(fan)的零(ling)件具有良(liang)好的經濟效(xiao)果(guo)。
數控機床實現了中、小批量加工自動化,改善了勞動條件。此外,它還具有生產率高、加工精度穩定、產品成本低等一系列優點。CNC零件加工中心廠家為(wei)了進一步發(fa)揮這些優點,數(shu)控機床遂(sui)向“工序集中”,即(ji)一臺(tai)數(shu)控機床在一次裝夾零件后能完成多工序加(jia)工的數(shu)控機床(即(ji)加(jia)工中心)方(fang)面發(fa)展。
CNC立式加工中心的用途:
(1)期性重復投產的工件:有些產品的市場需求具有周期性和季節性,如果采用專門生產線則得不償失,用普通設備加工效率又太低,且質量不穩定,數量也難以。而采用CNC加工中心,首件(批)試切完(wan)后,程序和(he)(he)相(xiang)關生產(chan)信息可(ke)保留下來(lai),下次(ci)產(chan)品再生產(chan)時(shi),只要很少的準備(bei)時(shi)間就可(ke)以開始生產(chan)。CNC加(jia)工(gong)(gong)中心工(gong)(gong)時(shi)包(bao)括準備(bei)工(gong)(gong)時(shi)和(he)(he)加(jia)工(gong)(gong)工(gong)(gong)時(shi),CNC加(jia)工(gong)(gong)中心把很長(chang)的單件準備(bei)工(gong)(gong)時(shi)平(ping)均(jun)分配到每(mei)一(yi)個工(gong)(gong)件上,使每(mei)次(ci)生產(chan)的平(ping)均(jun)實(shi)際(ji)工(gong)(gong)時(shi)減少,生產(chan)周期大(da)大(da)縮短。
(2)高精(jing)度(du)工(gong)(gong)(gong)件:有些(xie)工(gong)(gong)(gong)件需求(qiu)甚少,但屬關鍵部(bu)件,要求(qiu)精(jing)度(du)高且工(gong)(gong)(gong)期(qi)短,用(yong)傳統工(gong)(gong)(gong)藝需用(yong)多臺機(ji)床協調工(gong)(gong)(gong)作,其(qi)周期(qi)長(chang)(chang)、效(xiao)(xiao)率低,在長(chang)(chang)工(gong)(gong)(gong)序(xu)流程(cheng)中,受人(ren)為(wei)影(ying)響容(rong)易出(chu)廢品,從(cong)而造(zao)成重(zhong)大經濟損失。而采用(yong)CNC加(jia)工(gong)(gong)(gong)中心進行加(jia)工(gong)(gong)(gong),生(sheng)產完全由程(cheng)序(xu)自動控制.避(bi)免(mian)了長(chang)(chang)工(gong)(gong)(gong)序(xu)流程(cheng),減少了硬件投資(zi)及人(ren)為(wei)干擾,具有生(sheng)產效(xiao)(xiao)益(yi)高及質量(liang)穩定的特點。
(3)批(pi)量(liang)(liang)生(sheng)(sheng)(sheng)產(chan)的(de)工(gong)件(jian)(jian):CNC加(jia)工(gong)中心生(sheng)(sheng)(sheng)產(chan)的(de)柔性不僅體現(xian)在對特殊要求(qiu)的(de)快速(su)反應(ying)上(shang),而且可(ke)以(yi)(yi)快速(su)實現(xian)批(pi)量(liang)(liang)生(sheng)(sheng)(sheng)產(chan),以(yi)(yi)提高市(shi)場競爭(zheng)能力。CNC加(jia)工(gong)中心適合(he)于(yu)(yu)中小(xiao)批(pi)量(liang)(liang)生(sheng)(sheng)(sheng)產(chan),特別是小(xiao)批(pi)量(liang)(liang)生(sheng)(sheng)(sheng)產(chan),在應(ying)用(yong)CNC加(jia)工(gong)中心時(shi)。盡量(liang)(liang)使批(pi)量(liang)(liang)大于(yu)(yu)經(jing)濟批(pi)量(liang)(liang),以(yi)(yi)達到(dao)良好(hao)的(de)經(jing)濟效果。隨著CNC加(jia)工(gong)中心的(de)不斷(duan)發展,經(jing)濟批(pi)量(liang)(liang)越(yue)來(lai)越(yue)小(xiao),對一些復(fu)雜工(gong)件(jian)(jian),5-10件(jian)(jian)就可(ke)以(yi)(yi)生(sheng)(sheng)(sheng)產(chan),甚至單件(jian)(jian)生(sheng)(sheng)(sheng)產(chan)時(shi)也(ye)可(ke)以(yi)(yi)考慮(lv)用(yong)CNC加(jia)工(gong)中心。
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