加工中心簡稱CNC,是由機械設備與數控系統組成的使用于加工復雜形狀工件的高效率自動化機床。加工中心又被稱電腦鑼。加工中心備有刀庫,具有自動換刀功能,是對工件一次裝夾后進行多工序加工的數控機床。加工(gong)中心是高度機電一體(ti)化(hua)的產品(pin)(pin),工(gong)件裝(zhuang)夾后,數控系統能(neng)控制機床按(an)不同工(gong)序(xu)(xu)自動選擇、更(geng)換刀具(ju)、自動對刀、自動改變主軸轉速、進給量(liang)(liang)等,可連續完成鉆、鏜(tang)、銑、鉸、攻絲等多種工(gong)序(xu)(xu),因而大大減少了工(gong)件裝(zhuang)夾時(shi)間、測量(liang)(liang)和機床調整(zheng)等輔(fu)助工(gong)序(xu)(xu)時(shi)間,對加工(gong)形狀比(bi)較復雜,精度要求(qiu)較高,品(pin)(pin)種更(geng)換頻繁的零件具(ju)有(you)良好的經濟效(xiao)果(guo)。
數控機床實現了中、小批量加工自動化,改善了勞動條件。此外,它還具有生產率高、加工精度穩定、產品成本低等一系列優點。CNC零件加工中心廠家為了進一(yi)步(bu)發揮這些(xie)優(you)點,數(shu)(shu)控(kong)機床(chuang)遂向“工序集(ji)中(zhong)”,即(ji)一(yi)臺數(shu)(shu)控(kong)機床(chuang)在一(yi)次裝夾零件(jian)后能(neng)完成多工序加(jia)工的數(shu)(shu)控(kong)機床(chuang)(即(ji)加(jia)工中(zhong)心(xin))方面發展。
CNC立式加工中心的用途:
(1)期性重復投產的工件:有些產品的市場需求具有周期性和季節性,如果采用專門生產線則得不償失,用普通設備加工效率又太低,且質量不穩定,數量也難以。而采用CNC加工中心,首件(批)試切完后,程序和相關生產(chan)信(xin)息可保留(liu)下來,下次產(chan)品再生產(chan)時(shi)(shi)(shi)(shi),只要很少的準(zhun)備時(shi)(shi)(shi)(shi)間就(jiu)可以開始生產(chan)。CNC加(jia)工(gong)(gong)(gong)中(zhong)心工(gong)(gong)(gong)時(shi)(shi)(shi)(shi)包括準(zhun)備工(gong)(gong)(gong)時(shi)(shi)(shi)(shi)和加(jia)工(gong)(gong)(gong)工(gong)(gong)(gong)時(shi)(shi)(shi)(shi),CNC加(jia)工(gong)(gong)(gong)中(zhong)心把(ba)很長的單件準(zhun)備工(gong)(gong)(gong)時(shi)(shi)(shi)(shi)平(ping)均(jun)分配到每一個(ge)工(gong)(gong)(gong)件上,使每次生產(chan)的平(ping)均(jun)實際工(gong)(gong)(gong)時(shi)(shi)(shi)(shi)減少,生產(chan)周(zhou)期大大縮短(duan)。
(2)高精度工件(jian)(jian):有(you)些工件(jian)(jian)需(xu)求甚少,但屬(shu)關鍵(jian)部件(jian)(jian),要求精度高且工期(qi)短,用(yong)傳(chuan)統工藝需(xu)用(yong)多臺機(ji)床協調工作,其(qi)周期(qi)長、效率低,在長工序(xu)流(liu)程(cheng)(cheng)中(zhong),受(shou)人為影(ying)響(xiang)容易出廢品,從而造成重大(da)經濟(ji)損失。而采用(yong)CNC加工中(zhong)心進行加工,生產完全由程(cheng)(cheng)序(xu)自動控制(zhi).避免了長工序(xu)流(liu)程(cheng)(cheng),減少了硬(ying)件(jian)(jian)投資及(ji)人為干擾,具有(you)生產效益高及(ji)質(zhi)量穩(wen)定的特點。
(3)批(pi)(pi)量(liang)(liang)(liang)生(sheng)(sheng)產(chan)的(de)工(gong)(gong)件(jian):CNC加工(gong)(gong)中(zhong)心生(sheng)(sheng)產(chan)的(de)柔性不僅體(ti)現在(zai)對特殊要求的(de)快(kuai)速反應上,而且可(ke)(ke)以快(kuai)速實(shi)現批(pi)(pi)量(liang)(liang)(liang)生(sheng)(sheng)產(chan),以提高市場競爭能力。CNC加工(gong)(gong)中(zhong)心適合于中(zhong)小批(pi)(pi)量(liang)(liang)(liang)生(sheng)(sheng)產(chan),特別是小批(pi)(pi)量(liang)(liang)(liang)生(sheng)(sheng)產(chan),在(zai)應用(yong)CNC加工(gong)(gong)中(zhong)心時(shi)。盡量(liang)(liang)(liang)使批(pi)(pi)量(liang)(liang)(liang)大于經(jing)濟批(pi)(pi)量(liang)(liang)(liang),以達到良好的(de)經(jing)濟效果。隨著(zhu)CNC加工(gong)(gong)中(zhong)心的(de)不斷發展,經(jing)濟批(pi)(pi)量(liang)(liang)(liang)越來(lai)越小,對一些(xie)復雜工(gong)(gong)件(jian),5-10件(jian)就可(ke)(ke)以生(sheng)(sheng)產(chan),甚至單件(jian)生(sheng)(sheng)產(chan)時(shi)也可(ke)(ke)以考慮(lv)用(yong)CNC加工(gong)(gong)中(zhong)心。
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地址: | 中山市小欖鎮工業大道中10號(A幢) |