加工中心簡稱CNC,是由機械設備與數控系統組成的使用于加工復雜形狀工件的高效率自動化機床。加工中心又被稱電腦鑼。加工中心備有刀庫,具有自動換刀功能,是對工件一次裝夾后進行多工序加工的數控機床(chuang)(chuang)。加工(gong)(gong)中心是高度機(ji)電(dian)一(yi)體(ti)化的產品,工(gong)(gong)件(jian)裝夾(jia)后,數控系統能控制機(ji)床(chuang)(chuang)按(an)不同(tong)工(gong)(gong)序(xu)自(zi)動(dong)選擇(ze)、更換刀具(ju)、自(zi)動(dong)對(dui)刀、自(zi)動(dong)改變主(zhu)軸轉(zhuan)速、進給量等(deng),可連續完成鉆(zhan)、鏜(tang)、銑(xian)、鉸、攻(gong)絲(si)等(deng)多種工(gong)(gong)序(xu),因而大大減少了工(gong)(gong)件(jian)裝夾(jia)時間、測量和機(ji)床(chuang)(chuang)調整等(deng)輔助工(gong)(gong)序(xu)時間,對(dui)加工(gong)(gong)形狀比(bi)較復雜,精度要求較高,品種更換頻繁的零件(jian)具(ju)有良好的經濟效(xiao)果(guo)。
數控機床實現了中、小批量加工自動化,改善了勞動條件。此外,它還具有生產率高、加工精度穩定、產品成本低等一系列優點。CNC零件加工中心廠家(jia)為了(le)進一步發揮這些優(you)點(dian),數(shu)控(kong)(kong)機(ji)床遂向“工(gong)(gong)序(xu)(xu)集(ji)中”,即一臺數(shu)控(kong)(kong)機(ji)床在一次(ci)裝夾零件后能完(wan)成多工(gong)(gong)序(xu)(xu)加工(gong)(gong)的數(shu)控(kong)(kong)機(ji)床(即加工(gong)(gong)中心)方面發展。
CNC立式加工中心的用途:
(1)期性重復投產的工件:有些產品的市場需求具有周期性和季節性,如果采用專門生產線則得不償失,用普通設備加工效率又太低,且質量不穩定,數量也難以。而采用CNC加工中心,首件(jian)(批)試切完后,程(cheng)序和相關生產信息可保留下(xia)來,下(xia)次產品(pin)再(zai)生產時(shi)(shi),只要很少的(de)(de)準(zhun)(zhun)(zhun)備時(shi)(shi)間就可以開始生產。CNC加(jia)工(gong)(gong)(gong)中(zhong)心工(gong)(gong)(gong)時(shi)(shi)包括準(zhun)(zhun)(zhun)備工(gong)(gong)(gong)時(shi)(shi)和加(jia)工(gong)(gong)(gong)工(gong)(gong)(gong)時(shi)(shi),CNC加(jia)工(gong)(gong)(gong)中(zhong)心把(ba)很長的(de)(de)單件(jian)準(zhun)(zhun)(zhun)備工(gong)(gong)(gong)時(shi)(shi)平均分配到每一個工(gong)(gong)(gong)件(jian)上,使每次生產的(de)(de)平均實際工(gong)(gong)(gong)時(shi)(shi)減少,生產周期大(da)(da)大(da)(da)縮短。
(2)高(gao)精(jing)度(du)工(gong)件:有(you)些工(gong)件需求甚(shen)少(shao),但屬關鍵部件,要求精(jing)度(du)高(gao)且工(gong)期短(duan),用傳統(tong)工(gong)藝需用多臺機床協調工(gong)作,其周期長、效率(lv)低,在長工(gong)序流程中(zhong),受人為影響容易(yi)出(chu)廢品,從而(er)(er)造成重大經濟損失。而(er)(er)采用CNC加(jia)工(gong)中(zhong)心(xin)進行加(jia)工(gong),生產完(wan)全由程序自動控(kong)制.避免了長工(gong)序流程,減少(shao)了硬(ying)件投(tou)資(zi)及人為干(gan)擾,具有(you)生產效益高(gao)及質量穩定的特點。
(3)批(pi)量(liang)(liang)生產(chan)(chan)的(de)工(gong)件(jian)(jian):CNC加工(gong)中(zhong)心(xin)(xin)生產(chan)(chan)的(de)柔性不(bu)僅體現在對特(te)殊要(yao)求的(de)快速(su)反(fan)應上,而且可以(yi)快速(su)實現批(pi)量(liang)(liang)生產(chan)(chan),以(yi)提高(gao)市場(chang)競爭能(neng)力。CNC加工(gong)中(zhong)心(xin)(xin)適合(he)于(yu)中(zhong)小(xiao)(xiao)(xiao)批(pi)量(liang)(liang)生產(chan)(chan),特(te)別是(shi)小(xiao)(xiao)(xiao)批(pi)量(liang)(liang)生產(chan)(chan),在應用CNC加工(gong)中(zhong)心(xin)(xin)時。盡量(liang)(liang)使批(pi)量(liang)(liang)大于(yu)經(jing)濟批(pi)量(liang)(liang),以(yi)達到良(liang)好(hao)的(de)經(jing)濟效果。隨著(zhu)CNC加工(gong)中(zhong)心(xin)(xin)的(de)不(bu)斷發展,經(jing)濟批(pi)量(liang)(liang)越來越小(xiao)(xiao)(xiao),對一(yi)些復(fu)雜(za)工(gong)件(jian)(jian),5-10件(jian)(jian)就可以(yi)生產(chan)(chan),甚至單件(jian)(jian)生產(chan)(chan)時也可以(yi)考慮用CNC加工(gong)中(zhong)心(xin)(xin)。
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