加工中心簡稱CNC,是由機械設備與數控系統組成的使用于加工復雜形狀工件的高效率自動化機床。加工中心又被稱電腦鑼。加工中心備有刀庫,具有自動換刀功能,是對工件一次裝夾后進行多工序加工的數控機床(chuang)(chuang)。加工(gong)中心是(shi)高度(du)機電一體化的產品,工(gong)件裝(zhuang)夾后,數控(kong)(kong)系(xi)統能控(kong)(kong)制機床(chuang)(chuang)按不同工(gong)序自動(dong)選擇、更(geng)換刀(dao)具、自動(dong)對刀(dao)、自動(dong)改變主軸轉速、進給量(liang)等,可連(lian)續(xu)完(wan)成鉆、鏜、銑(xian)、鉸、攻絲等多種工(gong)序,因而(er)大大減(jian)少了(le)工(gong)件裝(zhuang)夾時(shi)間、測量(liang)和機床(chuang)(chuang)調整等輔助工(gong)序時(shi)間,對加工(gong)形狀比較復雜,精度(du)要求較高,品種更(geng)換頻繁的零件具有良好的經濟效果。
數控機床實現了中、小批量加工自動化,改善了勞動條件。此外,它還具有生產率高、加工精度穩定、產品成本低等一系列優點。CNC零件加工中心廠(chang)家為了(le)進一(yi)步發(fa)揮這些優點,數控(kong)(kong)(kong)機床(chuang)遂向(xiang)“工(gong)序集(ji)中(zhong)”,即一(yi)臺數控(kong)(kong)(kong)機床(chuang)在一(yi)次裝夾零件后能完成(cheng)多工(gong)序加(jia)工(gong)的(de)數控(kong)(kong)(kong)機床(chuang)(即加(jia)工(gong)中(zhong)心)方面發(fa)展(zhan)。
CNC立式加工中心的用途:
(1)期性重復投產的工件:有些產品的市場需求具有周期性和季節性,如果采用專門生產線則得不償失,用普通設備加工效率又太低,且質量不穩定,數量也難以。而采用CNC加工中心,首(shou)件(批)試切完(wan)后,程(cheng)序和相關生產(chan)(chan)(chan)信息可保留下來,下次產(chan)(chan)(chan)品再生產(chan)(chan)(chan)時(shi),只要很少(shao)的(de)準(zhun)(zhun)備時(shi)間就可以開始生產(chan)(chan)(chan)。CNC加(jia)工(gong)(gong)(gong)中心工(gong)(gong)(gong)時(shi)包括準(zhun)(zhun)備工(gong)(gong)(gong)時(shi)和加(jia)工(gong)(gong)(gong)工(gong)(gong)(gong)時(shi),CNC加(jia)工(gong)(gong)(gong)中心把很長的(de)單(dan)件準(zhun)(zhun)備工(gong)(gong)(gong)時(shi)平均(jun)分配到每(mei)一個工(gong)(gong)(gong)件上(shang),使每(mei)次生產(chan)(chan)(chan)的(de)平均(jun)實際工(gong)(gong)(gong)時(shi)減少(shao),生產(chan)(chan)(chan)周期(qi)大大縮短。
(2)高精度工(gong)件:有些工(gong)件需(xu)求(qiu)(qiu)甚少(shao)(shao),但(dan)屬(shu)關鍵部(bu)件,要求(qiu)(qiu)精度高且工(gong)期短,用(yong)傳(chuan)統工(gong)藝需(xu)用(yong)多臺機(ji)床(chuang)協(xie)調工(gong)作,其周期長(chang)、效率低(di),在長(chang)工(gong)序流程(cheng)中,受人為影響容易出廢品,從而造成(cheng)重大經(jing)濟(ji)損(sun)失。而采用(yong)CNC加(jia)工(gong)中心進行加(jia)工(gong),生產完全由程(cheng)序自動控制.避免(mian)了長(chang)工(gong)序流程(cheng),減少(shao)(shao)了硬(ying)件投資及(ji)人為干擾,具有生產效益(yi)高及(ji)質量穩定的特點。
(3)批量生(sheng)(sheng)產(chan)的工(gong)(gong)件:CNC加工(gong)(gong)中(zhong)(zhong)心生(sheng)(sheng)產(chan)的柔性不僅體現在(zai)對(dui)特殊要求的快(kuai)速(su)反應(ying)上,而且可以(yi)快(kuai)速(su)實現批量生(sheng)(sheng)產(chan),以(yi)提高市場(chang)競爭能力(li)。CNC加工(gong)(gong)中(zhong)(zhong)心適合于(yu)中(zhong)(zhong)小批量生(sheng)(sheng)產(chan),特別是小批量生(sheng)(sheng)產(chan),在(zai)應(ying)用CNC加工(gong)(gong)中(zhong)(zhong)心時。盡量使批量大于(yu)經濟(ji)(ji)批量,以(yi)達到良好(hao)的經濟(ji)(ji)效(xiao)果。隨著(zhu)CNC加工(gong)(gong)中(zhong)(zhong)心的不斷發展,經濟(ji)(ji)批量越來越小,對(dui)一些復雜工(gong)(gong)件,5-10件就(jiu)可以(yi)生(sheng)(sheng)產(chan),甚(shen)至(zhi)單件生(sheng)(sheng)產(chan)時也(ye)可以(yi)考慮用CNC加工(gong)(gong)中(zhong)(zhong)心。
QQ: | 380598058 |
傳真: | 0760-22218638 |
電話: | 18948856139(微信(xin)同(tong)號(hao)) (朱經理(li)) |
郵箱: | julie.cnc688@gmail.com |
地址: | 中山市小欖鎮工業大道中10號(A幢) |