加工中心簡稱CNC,是由機械設備與數控系統組成的使用于加工復雜形狀工件的高效率自動化機床。加工中心又被稱電腦鑼。加工中心備有刀庫,具有自動換刀功能,是對工件一次裝夾后進行多工序加工的數控機床(chuang)。加工(gong)中心是高(gao)度機(ji)電(dian)一體化(hua)的(de)產品,工(gong)件裝夾后,數控系統能控制(zhi)機(ji)床(chuang)按不同工(gong)序(xu)(xu)(xu)自動選擇、更換(huan)刀具、自動對刀、自動改變主軸轉速、進給量等(deng),可(ke)連續完成(cheng)鉆、鏜、銑、鉸、攻(gong)絲等(deng)多種(zhong)工(gong)序(xu)(xu)(xu),因而大(da)大(da)減(jian)少了工(gong)件裝夾時(shi)間(jian)、測(ce)量和機(ji)床(chuang)調整(zheng)等(deng)輔助工(gong)序(xu)(xu)(xu)時(shi)間(jian),對加工(gong)形狀比較復雜(za),精度要求較高(gao),品種(zhong)更換(huan)頻繁的(de)零件具有良(liang)好(hao)的(de)經濟效果(guo)。
數控機床實現了中、小批量加工自動化,改善了勞動條件。此外,它還具有生產率高、加工精度穩定、產品成本低等一系列優點。CNC零件加工中心廠(chang)家(jia)為了(le)進一步發揮這些優點,數控機床(chuang)(chuang)遂向“工序集中”,即(ji)一臺數控機床(chuang)(chuang)在一次(ci)裝(zhuang)夾零件后(hou)能(neng)完成多工序加工的數控機床(chuang)(chuang)(即(ji)加工中心)方面發展(zhan)。
CNC立式加工中心的用途:
(1)期性重復投產的工件:有些產品的市場需求具有周期性和季節性,如果采用專門生產線則得不償失,用普通設備加工效率又太低,且質量不穩定,數量也難以。而采用CNC加工中心,首件(批(pi))試切完后,程序和(he)相(xiang)關生(sheng)產信(xin)息可保留下(xia)來,下(xia)次產品(pin)再(zai)生(sheng)產時(shi)(shi),只要很少的(de)準備(bei)時(shi)(shi)間就可以(yi)開(kai)始生(sheng)產。CNC加工(gong)(gong)中(zhong)心(xin)工(gong)(gong)時(shi)(shi)包括準備(bei)工(gong)(gong)時(shi)(shi)和(he)加工(gong)(gong)工(gong)(gong)時(shi)(shi),CNC加工(gong)(gong)中(zhong)心(xin)把很長的(de)單件準備(bei)工(gong)(gong)時(shi)(shi)平均(jun)分配(pei)到(dao)每(mei)一個工(gong)(gong)件上,使每(mei)次生(sheng)產的(de)平均(jun)實際工(gong)(gong)時(shi)(shi)減(jian)少,生(sheng)產周期(qi)大大縮短。
(2)高(gao)(gao)精(jing)度工(gong)(gong)(gong)件(jian):有(you)些工(gong)(gong)(gong)件(jian)需(xu)求甚少(shao),但屬關(guan)鍵部(bu)件(jian),要求精(jing)度高(gao)(gao)且工(gong)(gong)(gong)期短,用傳(chuan)統(tong)工(gong)(gong)(gong)藝需(xu)用多(duo)臺(tai)機床協調工(gong)(gong)(gong)作,其周期長(chang)、效(xiao)(xiao)率低(di),在長(chang)工(gong)(gong)(gong)序(xu)(xu)流程(cheng)中,受人(ren)為(wei)影響容易出廢(fei)品,從而(er)造(zao)成(cheng)重大經濟損失。而(er)采用CNC加工(gong)(gong)(gong)中心(xin)進行(xing)加工(gong)(gong)(gong),生產完全由(you)程(cheng)序(xu)(xu)自動(dong)控制.避免了長(chang)工(gong)(gong)(gong)序(xu)(xu)流程(cheng),減少(shao)了硬(ying)件(jian)投資及(ji)人(ren)為(wei)干擾(rao),具有(you)生產效(xiao)(xiao)益高(gao)(gao)及(ji)質(zhi)量(liang)穩定(ding)的特點。
(3)批(pi)(pi)量(liang)(liang)(liang)生(sheng)產(chan)的(de)(de)工件(jian)(jian)(jian):CNC加(jia)工中(zhong)心(xin)生(sheng)產(chan)的(de)(de)柔性不僅體現(xian)(xian)在對(dui)特殊要求(qiu)的(de)(de)快速反應上,而且可(ke)以(yi)快速實現(xian)(xian)批(pi)(pi)量(liang)(liang)(liang)生(sheng)產(chan),以(yi)提高(gao)市場競(jing)爭能力。CNC加(jia)工中(zhong)心(xin)適合(he)于(yu)中(zhong)小(xiao)批(pi)(pi)量(liang)(liang)(liang)生(sheng)產(chan),特別是小(xiao)批(pi)(pi)量(liang)(liang)(liang)生(sheng)產(chan),在應用CNC加(jia)工中(zhong)心(xin)時。盡量(liang)(liang)(liang)使批(pi)(pi)量(liang)(liang)(liang)大(da)于(yu)經(jing)濟(ji)批(pi)(pi)量(liang)(liang)(liang),以(yi)達到(dao)良好的(de)(de)經(jing)濟(ji)效果。隨(sui)著(zhu)CNC加(jia)工中(zhong)心(xin)的(de)(de)不斷發展,經(jing)濟(ji)批(pi)(pi)量(liang)(liang)(liang)越來越小(xiao),對(dui)一些復雜工件(jian)(jian)(jian),5-10件(jian)(jian)(jian)就(jiu)可(ke)以(yi)生(sheng)產(chan),甚至單件(jian)(jian)(jian)生(sheng)產(chan)時也可(ke)以(yi)考慮(lv)用CNC加(jia)工中(zhong)心(xin)。
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