加工中心簡稱CNC,是由機械設備與數控系統組成的使用于加工復雜形狀工件的高效率自動化機床。加工中心又被稱電腦鑼。加工中心備有刀庫,具有自動換刀功能,是對工件一次裝夾后進行多工序加工的數控機床。加工中心是高(gao)(gao)度機電一體化的(de)產品,工件裝(zhuang)夾后,數控系統(tong)能控制機床按不同工序自動(dong)選擇、更換(huan)刀具(ju)、自動(dong)對刀、自動(dong)改(gai)變(bian)主軸(zhou)轉速、進給量等,可連續完成鉆、鏜、銑、鉸、攻(gong)絲(si)等多種(zhong)工序,因而大大減少了工件裝(zhuang)夾時(shi)間(jian)、測量和(he)機床調(diao)整等輔助工序時(shi)間(jian),對加工形狀比較(jiao)復雜(za),精度要求較(jiao)高(gao)(gao),品種(zhong)更換(huan)頻繁的(de)零件具(ju)有良好(hao)的(de)經濟效果(guo)。
數控機床實現了中、小批量加工自動化,改善了勞動條件。此外,它還具有生產率高、加工精度穩定、產品成本低等一系列優點。CNC零件加工中心廠家為了進一(yi)步(bu)發揮這些優點,數控機床(chuang)遂(sui)向(xiang)“工(gong)(gong)(gong)序集中”,即一(yi)臺數控機床(chuang)在(zai)一(yi)次裝夾零件后能完成(cheng)多工(gong)(gong)(gong)序加工(gong)(gong)(gong)的數控機床(chuang)(即加工(gong)(gong)(gong)中心)方(fang)面發展(zhan)。
CNC立式加工中心的用途:
(1)期性重復投產的工件:有些產品的市場需求具有周期性和季節性,如果采用專門生產線則得不償失,用普通設備加工效率又太低,且質量不穩定,數量也難以。而采用CNC加工中心,首件(jian)(批)試(shi)切完后,程序和(he)相(xiang)關(guan)生產(chan)信息可(ke)保留下(xia)來,下(xia)次(ci)產(chan)品(pin)再(zai)生產(chan)時(shi)(shi)(shi),只(zhi)要很(hen)少(shao)(shao)的準備(bei)時(shi)(shi)(shi)間(jian)就可(ke)以開始(shi)生產(chan)。CNC加(jia)工(gong)(gong)中心(xin)工(gong)(gong)時(shi)(shi)(shi)包(bao)括準備(bei)工(gong)(gong)時(shi)(shi)(shi)和(he)加(jia)工(gong)(gong)工(gong)(gong)時(shi)(shi)(shi),CNC加(jia)工(gong)(gong)中心(xin)把很(hen)長的單件(jian)準備(bei)工(gong)(gong)時(shi)(shi)(shi)平均分配到每一個工(gong)(gong)件(jian)上,使(shi)每次(ci)生產(chan)的平均實(shi)際(ji)工(gong)(gong)時(shi)(shi)(shi)減少(shao)(shao),生產(chan)周期大(da)大(da)縮短。
(2)高(gao)(gao)精(jing)度工(gong)(gong)件:有(you)些工(gong)(gong)件需求(qiu)甚少(shao),但屬關鍵部(bu)件,要求(qiu)精(jing)度高(gao)(gao)且工(gong)(gong)期短,用(yong)傳統工(gong)(gong)藝需用(yong)多臺機床協調工(gong)(gong)作,其周期長(chang)(chang)、效率(lv)低(di),在長(chang)(chang)工(gong)(gong)序(xu)(xu)流程中,受(shou)人(ren)為影響容(rong)易(yi)出(chu)廢品(pin),從而造成重大經(jing)濟損失(shi)。而采(cai)用(yong)CNC加(jia)工(gong)(gong)中心(xin)進(jin)行加(jia)工(gong)(gong),生產完全(quan)由程序(xu)(xu)自動控制.避(bi)免了長(chang)(chang)工(gong)(gong)序(xu)(xu)流程,減少(shao)了硬(ying)件投資及(ji)人(ren)為干(gan)擾,具有(you)生產效益高(gao)(gao)及(ji)質量(liang)穩(wen)定的特點。
(3)批(pi)(pi)量(liang)(liang)(liang)生(sheng)產的(de)(de)(de)工(gong)(gong)(gong)件(jian):CNC加(jia)(jia)(jia)工(gong)(gong)(gong)中心生(sheng)產的(de)(de)(de)柔性不僅體現在(zai)對特殊要求的(de)(de)(de)快(kuai)速反應(ying)上,而且可(ke)以(yi)快(kuai)速實現批(pi)(pi)量(liang)(liang)(liang)生(sheng)產,以(yi)提高市(shi)場競爭能力(li)。CNC加(jia)(jia)(jia)工(gong)(gong)(gong)中心適合于中小(xiao)批(pi)(pi)量(liang)(liang)(liang)生(sheng)產,特別是小(xiao)批(pi)(pi)量(liang)(liang)(liang)生(sheng)產,在(zai)應(ying)用(yong)CNC加(jia)(jia)(jia)工(gong)(gong)(gong)中心時。盡量(liang)(liang)(liang)使批(pi)(pi)量(liang)(liang)(liang)大于經濟(ji)批(pi)(pi)量(liang)(liang)(liang),以(yi)達到良好的(de)(de)(de)經濟(ji)效果。隨著CNC加(jia)(jia)(jia)工(gong)(gong)(gong)中心的(de)(de)(de)不斷發展(zhan),經濟(ji)批(pi)(pi)量(liang)(liang)(liang)越來越小(xiao),對一(yi)些復雜(za)工(gong)(gong)(gong)件(jian),5-10件(jian)就(jiu)可(ke)以(yi)生(sheng)產,甚至單件(jian)生(sheng)產時也可(ke)以(yi)考慮用(yong)CNC加(jia)(jia)(jia)工(gong)(gong)(gong)中心。
QQ: | 380598058 |
傳真: | 0760-22218638 |
電話: | 18948856139(微(wei)信(xin)同號) (朱經理) |
郵箱: | julie.cnc688@gmail.com |
地址: | 中山市小欖鎮工業大道中10號(A幢) |