加工中心簡稱CNC,是由機械設備與數控系統組成的使用于加工復雜形狀工件的高效率自動化機床。加工中心又被稱電腦鑼。加工中心備有刀庫,具有自動換刀功能,是對工件一次裝夾后進行多工序加工的數控機床。加工(gong)(gong)中心是高度機電一體化的產品(pin),工(gong)(gong)件(jian)裝夾后,數控系(xi)統能控制機床按不同(tong)工(gong)(gong)序(xu)自動選擇、更(geng)換刀具、自動對(dui)刀、自動改變主(zhu)軸轉速(su)、進(jin)給量等,可(ke)連續完成鉆、鏜(tang)、銑(xian)、鉸(jiao)、攻絲等多種工(gong)(gong)序(xu),因而(er)大(da)大(da)減少(shao)了工(gong)(gong)件(jian)裝夾時間、測量和機床調整等輔助工(gong)(gong)序(xu)時間,對(dui)加工(gong)(gong)形狀比較復(fu)雜(za),精(jing)度要求較高,品(pin)種更(geng)換頻繁的零件(jian)具有良好的經濟效果。
數控機床實現了中、小批量加工自動化,改善了勞動條件。此外,它還具有生產率高、加工精度穩定、產品成本低等一系列優點。CNC零件加工中心廠家為了進(jin)一(yi)步發(fa)揮這(zhe)些(xie)優(you)點,數(shu)控機(ji)床(chuang)(chuang)遂向“工序集(ji)中(zhong)”,即一(yi)臺數(shu)控機(ji)床(chuang)(chuang)在一(yi)次裝夾零件后能完(wan)成多工序加工的數(shu)控機(ji)床(chuang)(chuang)(即加工中(zhong)心)方面發(fa)展。
CNC立式加工中心的用途:
(1)期性重復投產的工件:有些產品的市場需求具有周期性和季節性,如果采用專門生產線則得不償失,用普通設備加工效率又太低,且質量不穩定,數量也難以。而采用CNC加工中心,首件(jian)(jian)(批)試切完后,程序和(he)相關生產信息可(ke)保(bao)留下(xia)來,下(xia)次產品再生產時(shi)(shi),只要很少(shao)的(de)準(zhun)備時(shi)(shi)間(jian)就可(ke)以(yi)開(kai)始生產。CNC加(jia)(jia)工(gong)(gong)(gong)中(zhong)心工(gong)(gong)(gong)時(shi)(shi)包括準(zhun)備工(gong)(gong)(gong)時(shi)(shi)和(he)加(jia)(jia)工(gong)(gong)(gong)工(gong)(gong)(gong)時(shi)(shi),CNC加(jia)(jia)工(gong)(gong)(gong)中(zhong)心把(ba)很長的(de)單件(jian)(jian)準(zhun)備工(gong)(gong)(gong)時(shi)(shi)平均(jun)分配到每一個(ge)工(gong)(gong)(gong)件(jian)(jian)上,使每次生產的(de)平均(jun)實際工(gong)(gong)(gong)時(shi)(shi)減少(shao),生產周(zhou)期大大縮短(duan)。
(2)高精度工(gong)(gong)件(jian)(jian):有(you)些(xie)工(gong)(gong)件(jian)(jian)需求甚(shen)少,但(dan)屬(shu)關鍵部件(jian)(jian),要(yao)求精度高且工(gong)(gong)期(qi)短,用傳統(tong)工(gong)(gong)藝需用多臺機床(chuang)協調工(gong)(gong)作(zuo),其(qi)周期(qi)長、效(xiao)率低(di),在長工(gong)(gong)序流程中,受(shou)人(ren)為(wei)(wei)影響容易出廢品(pin),從而造成重大經濟損失。而采用CNC加工(gong)(gong)中心進行加工(gong)(gong),生產完全由程序自(zi)動(dong)控制.避免(mian)了長工(gong)(gong)序流程,減少了硬件(jian)(jian)投資及人(ren)為(wei)(wei)干(gan)擾,具有(you)生產效(xiao)益高及質量穩定的特點。
(3)批(pi)量(liang)生(sheng)產(chan)(chan)的工(gong)件(jian)(jian)(jian):CNC加(jia)工(gong)中心生(sheng)產(chan)(chan)的柔性不(bu)僅體現在對(dui)特殊(shu)要(yao)求的快速反應上,而且可以(yi)快速實現批(pi)量(liang)生(sheng)產(chan)(chan),以(yi)提高市場競爭能(neng)力。CNC加(jia)工(gong)中心適合(he)于(yu)(yu)中小(xiao)批(pi)量(liang)生(sheng)產(chan)(chan),特別是小(xiao)批(pi)量(liang)生(sheng)產(chan)(chan),在應用CNC加(jia)工(gong)中心時(shi)(shi)。盡量(liang)使批(pi)量(liang)大于(yu)(yu)經濟批(pi)量(liang),以(yi)達(da)到(dao)良(liang)好的經濟效果。隨(sui)著CNC加(jia)工(gong)中心的不(bu)斷發展,經濟批(pi)量(liang)越來越小(xiao),對(dui)一些(xie)復雜工(gong)件(jian)(jian)(jian),5-10件(jian)(jian)(jian)就可以(yi)生(sheng)產(chan)(chan),甚至單件(jian)(jian)(jian)生(sheng)產(chan)(chan)時(shi)(shi)也可以(yi)考慮用CNC加(jia)工(gong)中心。
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