加工中心簡稱CNC,是由機械設備與數控系統組成的使用于加工復雜形狀工件的高效率自動化機床。加工中心又被稱電腦鑼。加工中心備有刀庫,具有自動換刀功能,是對工件一次裝夾后進行多工序加工的數控機床。加(jia)工(gong)中心是高度(du)機(ji)(ji)電(dian)一體化的產品,工(gong)件裝夾后,數控系統能控制機(ji)(ji)床按不同工(gong)序自動選擇、更換(huan)刀具、自動對(dui)刀、自動改變主軸轉(zhuan)速、進給量(liang)等(deng),可連續完(wan)成(cheng)鉆、鏜、銑(xian)、鉸(jiao)、攻絲等(deng)多種(zhong)工(gong)序,因而大(da)大(da)減少了工(gong)件裝夾時(shi)間、測量(liang)和(he)機(ji)(ji)床調整等(deng)輔(fu)助(zhu)工(gong)序時(shi)間,對(dui)加(jia)工(gong)形狀比(bi)較復(fu)雜,精(jing)度(du)要求(qiu)較高,品種(zhong)更換(huan)頻繁的零件具有良好的經濟效果。
數控機床實現了中、小批量加工自動化,改善了勞動條件。此外,它還具有生產率高、加工精度穩定、產品成本低等一系列優點。CNC零件加工中心廠家(jia)為了(le)進(jin)一步(bu)發(fa)揮這(zhe)些優(you)點,數控(kong)(kong)(kong)機床遂向“工(gong)序集中”,即一臺數控(kong)(kong)(kong)機床在一次(ci)裝夾零件后能完(wan)成(cheng)多(duo)工(gong)序加(jia)(jia)工(gong)的數控(kong)(kong)(kong)機床(即加(jia)(jia)工(gong)中心)方面(mian)發(fa)展。
CNC立式加工中心的用途:
(1)期性重復投產的工件:有些產品的市場需求具有周期性和季節性,如果采用專門生產線則得不償失,用普通設備加工效率又太低,且質量不穩定,數量也難以。而采用CNC加工中心,首件(jian)(批)試切完后(hou),程序和相(xiang)關生(sheng)產(chan)信(xin)息可保留下(xia)來,下(xia)次產(chan)品再生(sheng)產(chan)時,只要很少的準備時間就(jiu)可以開始生(sheng)產(chan)。CNC加工(gong)(gong)(gong)(gong)中心(xin)工(gong)(gong)(gong)(gong)時包括準備工(gong)(gong)(gong)(gong)時和加工(gong)(gong)(gong)(gong)工(gong)(gong)(gong)(gong)時,CNC加工(gong)(gong)(gong)(gong)中心(xin)把很長(chang)的單件(jian)準備工(gong)(gong)(gong)(gong)時平均分配到每(mei)一(yi)個工(gong)(gong)(gong)(gong)件(jian)上,使(shi)每(mei)次生(sheng)產(chan)的平均實際工(gong)(gong)(gong)(gong)時減少,生(sheng)產(chan)周期(qi)大大縮短(duan)。
(2)高精(jing)度工(gong)(gong)件(jian):有些工(gong)(gong)件(jian)需求(qiu)甚少,但屬(shu)關(guan)鍵(jian)部(bu)件(jian),要求(qiu)精(jing)度高且工(gong)(gong)期短(duan),用傳統工(gong)(gong)藝需用多臺機床(chuang)協(xie)調(diao)工(gong)(gong)作,其周期長(chang)、效(xiao)率低,在長(chang)工(gong)(gong)序(xu)流程(cheng)中(zhong)(zhong),受人為影響容易出廢(fei)品(pin),從(cong)而(er)造(zao)成重大經濟損失。而(er)采用CNC加(jia)工(gong)(gong)中(zhong)(zhong)心(xin)進(jin)行加(jia)工(gong)(gong),生(sheng)產(chan)完全由程(cheng)序(xu)自動控制.避免了長(chang)工(gong)(gong)序(xu)流程(cheng),減少了硬件(jian)投(tou)資及人為干擾,具有生(sheng)產(chan)效(xiao)益高及質量穩定的特點。
(3)批(pi)(pi)量(liang)生產(chan)(chan)的工(gong)件:CNC加(jia)(jia)工(gong)中(zhong)心生產(chan)(chan)的柔(rou)性不僅體現在(zai)對(dui)特(te)殊要求的快(kuai)速(su)反應(ying)上,而且可以(yi)快(kuai)速(su)實現批(pi)(pi)量(liang)生產(chan)(chan),以(yi)提(ti)高市場(chang)競爭能(neng)力。CNC加(jia)(jia)工(gong)中(zhong)心適(shi)合(he)于(yu)中(zhong)小(xiao)批(pi)(pi)量(liang)生產(chan)(chan),特(te)別(bie)是小(xiao)批(pi)(pi)量(liang)生產(chan)(chan),在(zai)應(ying)用CNC加(jia)(jia)工(gong)中(zhong)心時(shi)。盡量(liang)使批(pi)(pi)量(liang)大于(yu)經濟批(pi)(pi)量(liang),以(yi)達到良好的經濟效果。隨(sui)著CNC加(jia)(jia)工(gong)中(zhong)心的不斷發展,經濟批(pi)(pi)量(liang)越來越小(xiao),對(dui)一些復雜工(gong)件,5-10件就可以(yi)生產(chan)(chan),甚至單件生產(chan)(chan)時(shi)也可以(yi)考慮用CNC加(jia)(jia)工(gong)中(zhong)心。
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