加工中心簡稱CNC,是由機械設備與數控系統組成的使用于加工復雜形狀工件的高效率自動化機床。加工中心又被稱電腦鑼。加工中心備有刀庫,具有自動換刀功能,是對工件一次裝夾后進行多工序加工的數控機床。加(jia)工(gong)(gong)中心是(shi)高(gao)度機(ji)電一體化的產品(pin),工(gong)(gong)件裝夾(jia)后,數控系統能控制機(ji)床按不同工(gong)(gong)序自(zi)動(dong)選擇(ze)、更換(huan)刀具、自(zi)動(dong)對刀、自(zi)動(dong)改變主(zhu)軸轉速、進(jin)給量等,可連續完成(cheng)鉆、鏜、銑、鉸、攻(gong)絲(si)等多種工(gong)(gong)序,因而大(da)大(da)減少(shao)了工(gong)(gong)件裝夾(jia)時間、測量和機(ji)床調(diao)整等輔助工(gong)(gong)序時間,對加(jia)工(gong)(gong)形狀比較復(fu)雜,精度要求較高(gao),品(pin)種更換(huan)頻繁的零件具有良(liang)好的經(jing)濟效(xiao)果。
數控機床實現了中、小批量加工自動化,改善了勞動條件。此外,它還具有生產率高、加工精度穩定、產品成本低等一系列優點。CNC零件加工中心廠家(jia)為了進一(yi)步發揮這些優點,數控(kong)機床遂向(xiang)“工序集中”,即一(yi)臺數控(kong)機床在一(yi)次裝夾(jia)零(ling)件后能完(wan)成多(duo)工序加(jia)工的(de)數控(kong)機床(即加(jia)工中心(xin))方面發展。
CNC立式加工中心的用途:
(1)期性重復投產的工件:有些產品的市場需求具有周期性和季節性,如果采用專門生產線則得不償失,用普通設備加工效率又太低,且質量不穩定,數量也難以。而采用CNC加工中心,首件(批)試切(qie)完后,程序和(he)相關生(sheng)(sheng)產信息可(ke)保留下來,下次(ci)產品(pin)再生(sheng)(sheng)產時(shi)(shi),只要(yao)很少的準備(bei)時(shi)(shi)間就可(ke)以開始生(sheng)(sheng)產。CNC加(jia)(jia)工(gong)中心(xin)(xin)工(gong)時(shi)(shi)包括準備(bei)工(gong)時(shi)(shi)和(he)加(jia)(jia)工(gong)工(gong)時(shi)(shi),CNC加(jia)(jia)工(gong)中心(xin)(xin)把很長的單件準備(bei)工(gong)時(shi)(shi)平(ping)均分配到每(mei)一(yi)個工(gong)件上,使每(mei)次(ci)生(sheng)(sheng)產的平(ping)均實際工(gong)時(shi)(shi)減少,生(sheng)(sheng)產周期大(da)大(da)縮短。
(2)高(gao)精(jing)度工(gong)(gong)件(jian):有些工(gong)(gong)件(jian)需求甚少(shao),但屬關鍵部件(jian),要求精(jing)度高(gao)且(qie)工(gong)(gong)期短,用(yong)傳統工(gong)(gong)藝(yi)需用(yong)多臺機床協調工(gong)(gong)作,其周期長(chang)(chang)、效率(lv)低,在長(chang)(chang)工(gong)(gong)序(xu)(xu)流程(cheng)(cheng)中(zhong)(zhong),受人為(wei)影響容易出廢品,從而(er)造(zao)成重(zhong)大經濟(ji)損失。而(er)采用(yong)CNC加(jia)工(gong)(gong)中(zhong)(zhong)心進行加(jia)工(gong)(gong),生產(chan)完全由程(cheng)(cheng)序(xu)(xu)自動控制.避免了長(chang)(chang)工(gong)(gong)序(xu)(xu)流程(cheng)(cheng),減少(shao)了硬件(jian)投資及(ji)人為(wei)干(gan)擾,具(ju)有生產(chan)效益高(gao)及(ji)質量(liang)穩定的特點(dian)。
(3)批(pi)量生(sheng)(sheng)(sheng)(sheng)(sheng)產的(de)工(gong)(gong)件:CNC加(jia)(jia)工(gong)(gong)中(zhong)(zhong)(zhong)心(xin)生(sheng)(sheng)(sheng)(sheng)(sheng)產的(de)柔性(xing)不僅體現在對特殊要(yao)求的(de)快(kuai)速反應上(shang),而且可以(yi)快(kuai)速實(shi)現批(pi)量生(sheng)(sheng)(sheng)(sheng)(sheng)產,以(yi)提高市場競爭能力(li)。CNC加(jia)(jia)工(gong)(gong)中(zhong)(zhong)(zhong)心(xin)適合于中(zhong)(zhong)(zhong)小(xiao)(xiao)批(pi)量生(sheng)(sheng)(sheng)(sheng)(sheng)產,特別是(shi)小(xiao)(xiao)批(pi)量生(sheng)(sheng)(sheng)(sheng)(sheng)產,在應用CNC加(jia)(jia)工(gong)(gong)中(zhong)(zhong)(zhong)心(xin)時。盡量使(shi)批(pi)量大于經(jing)濟(ji)批(pi)量,以(yi)達到良好(hao)的(de)經(jing)濟(ji)效(xiao)果。隨(sui)著CNC加(jia)(jia)工(gong)(gong)中(zhong)(zhong)(zhong)心(xin)的(de)不斷發展,經(jing)濟(ji)批(pi)量越來越小(xiao)(xiao),對一些復雜工(gong)(gong)件,5-10件就(jiu)可以(yi)生(sheng)(sheng)(sheng)(sheng)(sheng)產,甚至單件生(sheng)(sheng)(sheng)(sheng)(sheng)產時也(ye)可以(yi)考(kao)慮用CNC加(jia)(jia)工(gong)(gong)中(zhong)(zhong)(zhong)心(xin)。
QQ: | 380598058 |
傳真: | 0760-22218638 |
電話: | 18948856139(微信同號(hao)) (朱經(jing)理) |
郵箱: | julie.cnc688@gmail.com |
地址: | 中山市小欖鎮工業大道中10號(A幢) |