加工中心簡稱CNC,是由機械設備與數控系統組成的使用于加工復雜形狀工件的高效率自動化機床。加工中心又被稱電腦鑼。加工中心備有刀庫,具有自動換刀功能,是對工件一次裝夾后進行多工序加工的數控機床。加工中(zhong)心是高(gao)度(du)機(ji)電(dian)一體化的產品(pin),工件裝(zhuang)夾后(hou),數控系統能控制機(ji)床按不同(tong)工序(xu)自動選擇、更換刀(dao)具(ju)、自動對刀(dao)、自動改(gai)變(bian)主軸轉速、進給量(liang)(liang)等,可(ke)連續完成鉆、鏜、銑(xian)、鉸、攻絲等多種工序(xu),因而大大減少(shao)了工件裝(zhuang)夾時(shi)間(jian)、測量(liang)(liang)和機(ji)床調整等輔助工序(xu)時(shi)間(jian),對加工形狀比較復雜,精度(du)要求較高(gao),品(pin)種更換頻繁的零件具(ju)有良好的經濟效果(guo)。
數控機床實現了中、小批量加工自動化,改善了勞動條件。此外,它還具有生產率高、加工精度穩定、產品成本低等一系列優點。CNC零件加工中心廠家為了進一步發揮這些(xie)優(you)點(dian),數(shu)控機(ji)(ji)床遂向“工(gong)序集中”,即一臺數(shu)控機(ji)(ji)床在(zai)一次(ci)裝夾零件后能(neng)完(wan)成多工(gong)序加工(gong)的數(shu)控機(ji)(ji)床(即加工(gong)中心)方面發展。
CNC立式加工中心的用途:
(1)期性重復投產的工件:有些產品的市場需求具有周期性和季節性,如果采用專門生產線則得不償失,用普通設備加工效率又太低,且質量不穩定,數量也難以。而采用CNC加工中心,首件(批)試切(qie)完后,程序和相關生(sheng)(sheng)產信息可保(bao)留下來,下次(ci)產品(pin)再生(sheng)(sheng)產時,只要很少的準備時間就(jiu)可以開始生(sheng)(sheng)產。CNC加(jia)(jia)(jia)工(gong)(gong)(gong)中心(xin)工(gong)(gong)(gong)時包(bao)括準備工(gong)(gong)(gong)時和加(jia)(jia)(jia)工(gong)(gong)(gong)工(gong)(gong)(gong)時,CNC加(jia)(jia)(jia)工(gong)(gong)(gong)中心(xin)把很長的單件準備工(gong)(gong)(gong)時平均分(fen)配到(dao)每一個工(gong)(gong)(gong)件上,使每次(ci)生(sheng)(sheng)產的平均實際工(gong)(gong)(gong)時減少,生(sheng)(sheng)產周期(qi)大(da)大(da)縮(suo)短。
(2)高精度工(gong)(gong)件:有(you)(you)些工(gong)(gong)件需求甚少,但屬關鍵部(bu)件,要求精度高且工(gong)(gong)期(qi)(qi)短,用傳統工(gong)(gong)藝需用多臺機床協調(diao)工(gong)(gong)作(zuo),其周(zhou)期(qi)(qi)長(chang)、效率(lv)低,在(zai)長(chang)工(gong)(gong)序流(liu)程(cheng)中,受人為影響容易出(chu)廢品,從而造成重(zhong)大經濟損失。而采用CNC加(jia)工(gong)(gong)中心進行加(jia)工(gong)(gong),生產完全由程(cheng)序自動控制.避(bi)免了(le)長(chang)工(gong)(gong)序流(liu)程(cheng),減少了(le)硬(ying)件投(tou)資及(ji)人為干擾,具有(you)(you)生產效益高及(ji)質(zhi)量穩(wen)定(ding)的特點。
(3)批量生(sheng)產(chan)的(de)工(gong)(gong)件(jian)(jian):CNC加(jia)(jia)工(gong)(gong)中(zhong)(zhong)(zhong)心(xin)(xin)生(sheng)產(chan)的(de)柔(rou)性不僅體現在(zai)(zai)對(dui)特殊要求的(de)快(kuai)速反應(ying)(ying)上,而且可以(yi)快(kuai)速實現批量生(sheng)產(chan),以(yi)提高市(shi)場競爭能力(li)。CNC加(jia)(jia)工(gong)(gong)中(zhong)(zhong)(zhong)心(xin)(xin)適合于(yu)中(zhong)(zhong)(zhong)小批量生(sheng)產(chan),特別是小批量生(sheng)產(chan),在(zai)(zai)應(ying)(ying)用(yong)CNC加(jia)(jia)工(gong)(gong)中(zhong)(zhong)(zhong)心(xin)(xin)時。盡量使批量大于(yu)經濟批量,以(yi)達到良(liang)好(hao)的(de)經濟效(xiao)果。隨著CNC加(jia)(jia)工(gong)(gong)中(zhong)(zhong)(zhong)心(xin)(xin)的(de)不斷發展,經濟批量越(yue)來越(yue)小,對(dui)一些復(fu)雜工(gong)(gong)件(jian)(jian),5-10件(jian)(jian)就(jiu)可以(yi)生(sheng)產(chan),甚至單(dan)件(jian)(jian)生(sheng)產(chan)時也可以(yi)考慮用(yong)CNC加(jia)(jia)工(gong)(gong)中(zhong)(zhong)(zhong)心(xin)(xin)。
QQ: | 380598058 |
傳真: | 0760-22218638 |
電話: | 18948856139(微信同(tong)號) (朱經理) |
郵箱: | julie.cnc688@gmail.com |
地址: | 中山市小欖鎮工業大道中10號(A幢) |