加工中心簡稱CNC,是由機械設備與數控系統組成的使用于加工復雜形狀工件的高效率自動化機床。加工中心又被稱電腦鑼。加工中心備有刀庫,具有自動換刀功能,是對工件一次裝夾后進行多工序加工的數控機床(chuang)。加(jia)工(gong)中心是高度(du)(du)機電(dian)一(yi)體化的(de)產品,工(gong)件(jian)裝(zhuang)(zhuang)夾后,數控系統(tong)能(neng)控制(zhi)機床(chuang)按不同(tong)工(gong)序(xu)自動選擇、更換(huan)刀(dao)具(ju)、自動對刀(dao)、自動改變主(zhu)軸轉速、進給量等,可連(lian)續完成鉆、鏜、銑、鉸、攻絲等多種(zhong)工(gong)序(xu),因而大(da)大(da)減少了(le)工(gong)件(jian)裝(zhuang)(zhuang)夾時間(jian)、測量和(he)機床(chuang)調整(zheng)等輔助工(gong)序(xu)時間(jian),對加(jia)工(gong)形狀比較復雜,精(jing)度(du)(du)要(yao)求(qiu)較高,品種(zhong)更換(huan)頻(pin)繁(fan)的(de)零件(jian)具(ju)有良好的(de)經(jing)濟效果(guo)。
數控機床實現了中、小批量加工自動化,改善了勞動條件。此外,它還具有生產率高、加工精度穩定、產品成本低等一系列優點。CNC零件加工中心廠家為(wei)了進(jin)一(yi)步發揮這些優(you)點,數(shu)控機床遂向“工序(xu)集中”,即一(yi)臺數(shu)控機床在一(yi)次(ci)裝夾零(ling)件后能完成多工序(xu)加工的(de)數(shu)控機床(即加工中心)方面(mian)發展。
CNC立式加工中心的用途:
(1)期性重復投產的工件:有些產品的市場需求具有周期性和季節性,如果采用專門生產線則得不償失,用普通設備加工效率又太低,且質量不穩定,數量也難以。而采用CNC加工中心,首件(批)試切(qie)完后,程序和(he)相關(guan)生(sheng)產(chan)信息可保(bao)留下來,下次(ci)產(chan)品再生(sheng)產(chan)時(shi),只要很少(shao)的(de)準備(bei)時(shi)間就可以開始生(sheng)產(chan)。CNC加(jia)工(gong)(gong)(gong)中心(xin)工(gong)(gong)(gong)時(shi)包括準備(bei)工(gong)(gong)(gong)時(shi)和(he)加(jia)工(gong)(gong)(gong)工(gong)(gong)(gong)時(shi),CNC加(jia)工(gong)(gong)(gong)中心(xin)把(ba)很長的(de)單件準備(bei)工(gong)(gong)(gong)時(shi)平均(jun)(jun)分配(pei)到每一個工(gong)(gong)(gong)件上,使每次(ci)生(sheng)產(chan)的(de)平均(jun)(jun)實(shi)際工(gong)(gong)(gong)時(shi)減少(shao),生(sheng)產(chan)周期大大縮短(duan)。
(2)高精度工(gong)(gong)件(jian):有些工(gong)(gong)件(jian)需(xu)求甚少(shao),但屬關鍵部件(jian),要求精度高且工(gong)(gong)期(qi)短,用(yong)(yong)傳統工(gong)(gong)藝需(xu)用(yong)(yong)多臺機床協調工(gong)(gong)作,其周期(qi)長、效率低,在長工(gong)(gong)序流(liu)程中,受人(ren)為影響(xiang)容易出(chu)廢品,從而(er)造成重大經濟損(sun)失。而(er)采用(yong)(yong)CNC加工(gong)(gong)中心進(jin)行加工(gong)(gong),生產完(wan)全由(you)程序自動控(kong)制(zhi).避(bi)免了長工(gong)(gong)序流(liu)程,減少(shao)了硬件(jian)投資及人(ren)為干擾,具有生產效益高及質量(liang)穩(wen)定的特點。
(3)批(pi)量生(sheng)(sheng)產(chan)的(de)工(gong)(gong)件(jian)(jian)(jian):CNC加工(gong)(gong)中(zhong)(zhong)心生(sheng)(sheng)產(chan)的(de)柔性不(bu)(bu)僅體現在(zai)對特(te)殊要求的(de)快速(su)反應上,而且可(ke)以快速(su)實現批(pi)量生(sheng)(sheng)產(chan),以提高市(shi)場競爭能力。CNC加工(gong)(gong)中(zhong)(zhong)心適合于(yu)(yu)中(zhong)(zhong)小批(pi)量生(sheng)(sheng)產(chan),特(te)別(bie)是小批(pi)量生(sheng)(sheng)產(chan),在(zai)應用(yong)CNC加工(gong)(gong)中(zhong)(zhong)心時。盡量使批(pi)量大于(yu)(yu)經濟(ji)批(pi)量,以達到良好的(de)經濟(ji)效(xiao)果。隨(sui)著(zhu)CNC加工(gong)(gong)中(zhong)(zhong)心的(de)不(bu)(bu)斷發(fa)展(zhan),經濟(ji)批(pi)量越來(lai)越小,對一(yi)些復雜工(gong)(gong)件(jian)(jian)(jian),5-10件(jian)(jian)(jian)就可(ke)以生(sheng)(sheng)產(chan),甚至單件(jian)(jian)(jian)生(sheng)(sheng)產(chan)時也可(ke)以考慮用(yong)CNC加工(gong)(gong)中(zhong)(zhong)心。
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