加工中心簡稱CNC,是由機械設備與數控系統組成的使用于加工復雜形狀工件的高效率自動化機床。加工中心又被稱電腦鑼。加工中心備有刀庫,具有自動換刀功能,是對工件一次裝夾后進行多工序加工的數控機床(chuang)。加(jia)工(gong)(gong)(gong)中心是(shi)高度(du)機(ji)電一體化的產(chan)品,工(gong)(gong)(gong)件裝(zhuang)夾后(hou),數控系統(tong)能控制機(ji)床(chuang)按不同工(gong)(gong)(gong)序(xu)自(zi)動選擇、更換刀(dao)具(ju)、自(zi)動對(dui)刀(dao)、自(zi)動改變主軸轉速(su)、進(jin)給量等(deng),可連續(xu)完成(cheng)鉆、鏜、銑、鉸、攻絲等(deng)多種(zhong)工(gong)(gong)(gong)序(xu),因而大(da)大(da)減少了工(gong)(gong)(gong)件裝(zhuang)夾時(shi)間(jian)、測量和機(ji)床(chuang)調整等(deng)輔助工(gong)(gong)(gong)序(xu)時(shi)間(jian),對(dui)加(jia)工(gong)(gong)(gong)形狀比較復(fu)雜(za),精度(du)要求(qiu)較高,品種(zhong)更換頻繁的零件具(ju)有(you)良好的經(jing)濟(ji)效果。
數控機床實現了中、小批量加工自動化,改善了勞動條件。此外,它還具有生產率高、加工精度穩定、產品成本低等一系列優點。CNC零件加工中心廠家為了進一步(bu)發揮這些優點,數控機床遂向(xiang)“工(gong)序(xu)集中”,即一臺數控機床在一次(ci)裝夾零件后(hou)能完成(cheng)多(duo)工(gong)序(xu)加(jia)工(gong)的數控機床(即加(jia)工(gong)中心)方面發展。
CNC立式加工中心的用途:
(1)期性重復投產的工件:有些產品的市場需求具有周期性和季節性,如果采用專門生產線則得不償失,用普通設備加工效率又太低,且質量不穩定,數量也難以。而采用CNC加工中心,首件(批)試切完(wan)后,程序和(he)相(xiang)關生(sheng)產(chan)信息(xi)可保留下(xia)來,下(xia)次(ci)產(chan)品再生(sheng)產(chan)時(shi),只要很(hen)少的準備時(shi)間(jian)就可以開(kai)始(shi)生(sheng)產(chan)。CNC加工中(zhong)心(xin)工時(shi)包(bao)括準備工時(shi)和(he)加工工時(shi),CNC加工中(zhong)心(xin)把(ba)很(hen)長的單(dan)件準備工時(shi)平(ping)均分配(pei)到(dao)每一個(ge)工件上,使每次(ci)生(sheng)產(chan)的平(ping)均實際工時(shi)減少,生(sheng)產(chan)周期大大縮短。
(2)高精(jing)度工(gong)(gong)(gong)件(jian):有些工(gong)(gong)(gong)件(jian)需求(qiu)甚(shen)少,但(dan)屬(shu)關鍵部件(jian),要求(qiu)精(jing)度高且工(gong)(gong)(gong)期短,用(yong)傳統工(gong)(gong)(gong)藝需用(yong)多臺機床協調工(gong)(gong)(gong)作,其周期長(chang)、效率低,在長(chang)工(gong)(gong)(gong)序流程中,受人為影響容易(yi)出(chu)廢品,從而造成重(zhong)大經濟(ji)損失。而采(cai)用(yong)CNC加(jia)工(gong)(gong)(gong)中心(xin)進(jin)行(xing)加(jia)工(gong)(gong)(gong),生產完全由程序自動(dong)控制.避(bi)免了長(chang)工(gong)(gong)(gong)序流程,減少了硬件(jian)投資及人為干擾,具有生產效益高及質量穩定的特點。
(3)批(pi)量(liang)(liang)(liang)生(sheng)產(chan)的工(gong)件:CNC加(jia)工(gong)中(zhong)心(xin)(xin)生(sheng)產(chan)的柔性不(bu)僅體現在對特殊要求的快(kuai)速反(fan)應上(shang),而且可以快(kuai)速實現批(pi)量(liang)(liang)(liang)生(sheng)產(chan),以提(ti)高(gao)市場競(jing)爭能(neng)力。CNC加(jia)工(gong)中(zhong)心(xin)(xin)適合于中(zhong)小(xiao)批(pi)量(liang)(liang)(liang)生(sheng)產(chan),特別是(shi)小(xiao)批(pi)量(liang)(liang)(liang)生(sheng)產(chan),在應用CNC加(jia)工(gong)中(zhong)心(xin)(xin)時。盡(jin)量(liang)(liang)(liang)使批(pi)量(liang)(liang)(liang)大于經濟(ji)批(pi)量(liang)(liang)(liang),以達到良好(hao)的經濟(ji)效果。隨著CNC加(jia)工(gong)中(zhong)心(xin)(xin)的不(bu)斷發展(zhan),經濟(ji)批(pi)量(liang)(liang)(liang)越(yue)來越(yue)小(xiao),對一(yi)些復雜工(gong)件,5-10件就可以生(sheng)產(chan),甚至單(dan)件生(sheng)產(chan)時也可以考(kao)慮用CNC加(jia)工(gong)中(zhong)心(xin)(xin)。
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