加工中心簡稱CNC,是由機械設備與數控系統組成的使用于加工復雜形狀工件的高效率自動化機床。加工中心又被稱電腦鑼。加工中心備有刀庫,具有自動換刀功能,是對工件一次裝夾后進行多工序加工的數控機床(chuang)。加工(gong)(gong)中心是(shi)高度機(ji)電一體(ti)化的(de)產品(pin),工(gong)(gong)件裝(zhuang)夾后,數控系(xi)統(tong)能控制機(ji)床(chuang)按不同工(gong)(gong)序(xu)自動選擇(ze)、更換刀具、自動對刀、自動改變主軸(zhou)轉速、進給量(liang)等(deng),可連續完成鉆、鏜(tang)、銑、鉸(jiao)、攻絲等(deng)多種工(gong)(gong)序(xu),因而大(da)大(da)減少了(le)工(gong)(gong)件裝(zhuang)夾時間(jian)、測量(liang)和機(ji)床(chuang)調(diao)整等(deng)輔助(zhu)工(gong)(gong)序(xu)時間(jian),對加工(gong)(gong)形狀比(bi)較(jiao)復雜(za),精度要(yao)求較(jiao)高,品(pin)種更換頻(pin)繁(fan)的(de)零件具有良好的(de)經濟效果(guo)。
數控機床實現了中、小批量加工自動化,改善了勞動條件。此外,它還具有生產率高、加工精度穩定、產品成本低等一系列優點。CNC零件加工中心廠(chang)家(jia)為了進一(yi)(yi)步發揮這些(xie)優點,數控(kong)機(ji)(ji)床(chuang)遂向(xiang)“工序集中(zhong)”,即(ji)一(yi)(yi)臺數控(kong)機(ji)(ji)床(chuang)在一(yi)(yi)次裝夾零件后(hou)能(neng)完成多工序加工的數控(kong)機(ji)(ji)床(chuang)(即(ji)加工中(zhong)心)方面發展。
CNC立式加工中心的用途:
(1)期性重復投產的工件:有些產品的市場需求具有周期性和季節性,如果采用專門生產線則得不償失,用普通設備加工效率又太低,且質量不穩定,數量也難以。而采用CNC加工中心,首件(jian)(jian)(批)試切完后,程序(xu)和相關生(sheng)(sheng)產(chan)信息可(ke)保(bao)留下(xia)來,下(xia)次產(chan)品再生(sheng)(sheng)產(chan)時(shi)(shi)(shi),只要很少的(de)(de)準備(bei)時(shi)(shi)(shi)間就可(ke)以(yi)開始生(sheng)(sheng)產(chan)。CNC加(jia)工(gong)中(zhong)心工(gong)時(shi)(shi)(shi)包括準備(bei)工(gong)時(shi)(shi)(shi)和加(jia)工(gong)工(gong)時(shi)(shi)(shi),CNC加(jia)工(gong)中(zhong)心把很長的(de)(de)單件(jian)(jian)準備(bei)工(gong)時(shi)(shi)(shi)平均分配到每(mei)(mei)一(yi)個工(gong)件(jian)(jian)上,使每(mei)(mei)次生(sheng)(sheng)產(chan)的(de)(de)平均實際工(gong)時(shi)(shi)(shi)減少,生(sheng)(sheng)產(chan)周期大大縮短。
(2)高(gao)精度(du)(du)工(gong)(gong)件:有(you)些工(gong)(gong)件需(xu)求(qiu)甚(shen)少(shao),但屬關鍵(jian)部件,要求(qiu)精度(du)(du)高(gao)且(qie)工(gong)(gong)期短,用傳統(tong)工(gong)(gong)藝需(xu)用多(duo)臺機床協調工(gong)(gong)作,其周(zhou)期長、效率低,在長工(gong)(gong)序(xu)流(liu)(liu)程中,受(shou)人(ren)為影響容易出廢品(pin),從而造成重大經濟(ji)損(sun)失(shi)。而采用CNC加工(gong)(gong)中心進行加工(gong)(gong),生產(chan)完全(quan)由程序(xu)自動控(kong)制.避(bi)免了長工(gong)(gong)序(xu)流(liu)(liu)程,減少(shao)了硬件投資及人(ren)為干擾(rao),具有(you)生產(chan)效益高(gao)及質量穩定(ding)的(de)特點(dian)。
(3)批(pi)(pi)量(liang)生(sheng)產(chan)(chan)的工(gong)(gong)件:CNC加(jia)工(gong)(gong)中(zhong)(zhong)心生(sheng)產(chan)(chan)的柔性不僅體現在對特(te)殊要求的快(kuai)速(su)反應上(shang),而且(qie)可(ke)以(yi)快(kuai)速(su)實現批(pi)(pi)量(liang)生(sheng)產(chan)(chan),以(yi)提高市場(chang)競爭能力(li)。CNC加(jia)工(gong)(gong)中(zhong)(zhong)心適合于中(zhong)(zhong)小(xiao)批(pi)(pi)量(liang)生(sheng)產(chan)(chan),特(te)別是小(xiao)批(pi)(pi)量(liang)生(sheng)產(chan)(chan),在應用CNC加(jia)工(gong)(gong)中(zhong)(zhong)心時(shi)。盡量(liang)使批(pi)(pi)量(liang)大于經(jing)(jing)濟(ji)批(pi)(pi)量(liang),以(yi)達到良好的經(jing)(jing)濟(ji)效果。隨(sui)著CNC加(jia)工(gong)(gong)中(zhong)(zhong)心的不斷發(fa)展,經(jing)(jing)濟(ji)批(pi)(pi)量(liang)越來越小(xiao),對一(yi)些復雜工(gong)(gong)件,5-10件就可(ke)以(yi)生(sheng)產(chan)(chan),甚(shen)至單件生(sheng)產(chan)(chan)時(shi)也可(ke)以(yi)考慮用CNC加(jia)工(gong)(gong)中(zhong)(zhong)心。
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