加工中心簡稱CNC,是由機械設備與數控系統組成的使用于加工復雜形狀工件的高效率自動化機床。加工中心又被稱電腦鑼。加工中心備有刀庫,具有自動換刀功能,是對工件一次裝夾后進行多工序加工的數控機床(chuang)。加工(gong)(gong)中(zhong)心是(shi)高度(du)機電一體化的產品(pin),工(gong)(gong)件裝(zhuang)夾后,數控系(xi)統能控制機床(chuang)按不(bu)同(tong)工(gong)(gong)序(xu)(xu)自(zi)(zi)動(dong)選擇、更(geng)換(huan)刀具、自(zi)(zi)動(dong)對(dui)(dui)刀、自(zi)(zi)動(dong)改(gai)變主軸轉速、進給量等,可連續(xu)完成鉆、鏜、銑、鉸、攻絲等多種(zhong)工(gong)(gong)序(xu)(xu),因而大(da)(da)大(da)(da)減少了工(gong)(gong)件裝(zhuang)夾時(shi)間(jian)、測量和機床(chuang)調(diao)整等輔助工(gong)(gong)序(xu)(xu)時(shi)間(jian),對(dui)(dui)加工(gong)(gong)形狀(zhuang)比較(jiao)(jiao)復雜,精度(du)要(yao)求較(jiao)(jiao)高,品(pin)種(zhong)更(geng)換(huan)頻繁的零件具有良(liang)好的經濟效果。
數控機床實現了中、小批量加工自動化,改善了勞動條件。此外,它還具有生產率高、加工精度穩定、產品成本低等一系列優點。CNC零件加工中心廠家為了進一(yi)步發(fa)(fa)揮這些優點(dian),數控(kong)(kong)機(ji)床遂向(xiang)“工(gong)序集中(zhong)”,即一(yi)臺數控(kong)(kong)機(ji)床在一(yi)次裝夾(jia)零件后能完成多工(gong)序加工(gong)的數控(kong)(kong)機(ji)床(即加工(gong)中(zhong)心)方(fang)面發(fa)(fa)展。
CNC立式加工中心的用途:
(1)期性重復投產的工件:有些產品的市場需求具有周期性和季節性,如果采用專門生產線則得不償失,用普通設備加工效率又太低,且質量不穩定,數量也難以。而采用CNC加工中心,首(shou)件(批)試切(qie)完后,程序和(he)(he)相關生產信息可保留下(xia)(xia)來,下(xia)(xia)次產品再生產時(shi)(shi),只(zhi)要很少的(de)準備(bei)時(shi)(shi)間就可以開始生產。CNC加(jia)工(gong)(gong)中心工(gong)(gong)時(shi)(shi)包括準備(bei)工(gong)(gong)時(shi)(shi)和(he)(he)加(jia)工(gong)(gong)工(gong)(gong)時(shi)(shi),CNC加(jia)工(gong)(gong)中心把很長(chang)的(de)單件準備(bei)工(gong)(gong)時(shi)(shi)平均分配到每一個工(gong)(gong)件上,使每次生產的(de)平均實際工(gong)(gong)時(shi)(shi)減少,生產周期大大縮短。
(2)高精度(du)工(gong)(gong)件(jian)(jian):有些(xie)工(gong)(gong)件(jian)(jian)需求(qiu)甚(shen)少,但(dan)屬關(guan)鍵(jian)部件(jian)(jian),要求(qiu)精度(du)高且(qie)工(gong)(gong)期(qi)短,用(yong)傳統工(gong)(gong)藝需用(yong)多臺機床協(xie)調工(gong)(gong)作,其(qi)周期(qi)長、效率(lv)低,在長工(gong)(gong)序(xu)(xu)流程中(zhong),受人(ren)為影響容(rong)易出廢品,從而(er)(er)造成(cheng)重大經濟損失(shi)。而(er)(er)采用(yong)CNC加(jia)工(gong)(gong)中(zhong)心進行(xing)加(jia)工(gong)(gong),生產(chan)完全由(you)程序(xu)(xu)自動(dong)控制.避(bi)免了長工(gong)(gong)序(xu)(xu)流程,減少了硬件(jian)(jian)投(tou)資及人(ren)為干(gan)擾(rao),具有生產(chan)效益高及質量穩定的特點。
(3)批(pi)(pi)量(liang)(liang)(liang)生產(chan)的工件(jian):CNC加(jia)工中(zhong)心(xin)生產(chan)的柔性不(bu)僅體(ti)現(xian)在對特殊(shu)要求的快速反(fan)應上,而且可(ke)以快速實現(xian)批(pi)(pi)量(liang)(liang)(liang)生產(chan),以提高市(shi)場(chang)競(jing)爭能(neng)力。CNC加(jia)工中(zhong)心(xin)適合于中(zhong)小(xiao)批(pi)(pi)量(liang)(liang)(liang)生產(chan),特別是小(xiao)批(pi)(pi)量(liang)(liang)(liang)生產(chan),在應用(yong)CNC加(jia)工中(zhong)心(xin)時。盡(jin)量(liang)(liang)(liang)使批(pi)(pi)量(liang)(liang)(liang)大(da)于經濟批(pi)(pi)量(liang)(liang)(liang),以達到良(liang)好的經濟效果。隨著CNC加(jia)工中(zhong)心(xin)的不(bu)斷發展,經濟批(pi)(pi)量(liang)(liang)(liang)越(yue)來越(yue)小(xiao),對一(yi)些復雜工件(jian),5-10件(jian)就可(ke)以生產(chan),甚(shen)至單件(jian)生產(chan)時也可(ke)以考慮用(yong)CNC加(jia)工中(zhong)心(xin)。
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