加工中心簡稱CNC,是由機械設備與數控系統組成的使用于加工復雜形狀工件的高效率自動化機床。加工中心又被稱電腦鑼。加工中心備有刀庫,具有自動換刀功能,是對工件一次裝夾后進行多工序加工的數控機床。加(jia)工(gong)(gong)(gong)中(zhong)心是(shi)高(gao)度機(ji)電一體化的產品(pin),工(gong)(gong)(gong)件(jian)裝夾(jia)后,數控系(xi)統(tong)能控制機(ji)床按不同工(gong)(gong)(gong)序自(zi)動(dong)選(xuan)擇、更(geng)換刀具、自(zi)動(dong)對刀、自(zi)動(dong)改變(bian)主軸(zhou)轉速(su)、進(jin)給量(liang)(liang)等(deng)(deng),可連續完(wan)成(cheng)鉆、鏜、銑、鉸、攻絲等(deng)(deng)多(duo)種工(gong)(gong)(gong)序,因而(er)大大減少了工(gong)(gong)(gong)件(jian)裝夾(jia)時間、測量(liang)(liang)和機(ji)床調整等(deng)(deng)輔助工(gong)(gong)(gong)序時間,對加(jia)工(gong)(gong)(gong)形狀比較復雜,精度要(yao)求較高(gao),品(pin)種更(geng)換頻(pin)繁的零(ling)件(jian)具有良(liang)好的經濟效果。
數控機床實現了中、小批量加工自動化,改善了勞動條件。此外,它還具有生產率高、加工精度穩定、產品成本低等一系列優點。CNC零件加工中心廠家為了進一(yi)(yi)步發揮(hui)這些優點,數(shu)(shu)控(kong)(kong)機床遂向“工(gong)序(xu)集中”,即(ji)一(yi)(yi)臺(tai)數(shu)(shu)控(kong)(kong)機床在一(yi)(yi)次裝夾零件后能完成多工(gong)序(xu)加(jia)工(gong)的(de)數(shu)(shu)控(kong)(kong)機床(即(ji)加(jia)工(gong)中心)方面發展。
CNC立式加工中心的用途:
(1)期性重復投產的工件:有些產品的市場需求具有周期性和季節性,如果采用專門生產線則得不償失,用普通設備加工效率又太低,且質量不穩定,數量也難以。而采用CNC加工中心,首件(jian)(批)試切(qie)完后(hou),程序(xu)和相關生(sheng)產(chan)信(xin)息可(ke)保留(liu)下(xia)來,下(xia)次產(chan)品再生(sheng)產(chan)時(shi)(shi),只要很(hen)少(shao)的(de)準備時(shi)(shi)間(jian)就可(ke)以開始(shi)生(sheng)產(chan)。CNC加(jia)工(gong)(gong)(gong)中(zhong)心工(gong)(gong)(gong)時(shi)(shi)包括(kuo)準備工(gong)(gong)(gong)時(shi)(shi)和加(jia)工(gong)(gong)(gong)工(gong)(gong)(gong)時(shi)(shi),CNC加(jia)工(gong)(gong)(gong)中(zhong)心把很(hen)長的(de)單件(jian)準備工(gong)(gong)(gong)時(shi)(shi)平均分配到(dao)每一個(ge)工(gong)(gong)(gong)件(jian)上(shang),使每次生(sheng)產(chan)的(de)平均實際工(gong)(gong)(gong)時(shi)(shi)減少(shao),生(sheng)產(chan)周期(qi)大大縮(suo)短。
(2)高(gao)(gao)精度工(gong)(gong)件(jian)(jian):有些工(gong)(gong)件(jian)(jian)需求甚少,但(dan)屬(shu)關(guan)鍵部件(jian)(jian),要求精度高(gao)(gao)且工(gong)(gong)期短,用傳統工(gong)(gong)藝需用多臺機床協調工(gong)(gong)作,其周(zhou)期長、效(xiao)率(lv)低,在長工(gong)(gong)序(xu)流程(cheng)中,受人(ren)(ren)為影(ying)響容易出廢(fei)品(pin),從而(er)造成重大經濟損失。而(er)采用CNC加工(gong)(gong)中心進行加工(gong)(gong),生(sheng)產完全由程(cheng)序(xu)自動控制.避免了長工(gong)(gong)序(xu)流程(cheng),減少了硬件(jian)(jian)投資及(ji)人(ren)(ren)為干擾(rao),具有生(sheng)產效(xiao)益(yi)高(gao)(gao)及(ji)質量穩定的(de)特(te)點。
(3)批量生(sheng)產(chan)(chan)(chan)的(de)工件(jian)(jian):CNC加工中(zhong)心生(sheng)產(chan)(chan)(chan)的(de)柔性不僅體現在對(dui)特殊(shu)要求的(de)快(kuai)速反應(ying)上,而且可以快(kuai)速實現批量生(sheng)產(chan)(chan)(chan),以提(ti)高市場競爭能力。CNC加工中(zhong)心適合(he)于中(zhong)小(xiao)批量生(sheng)產(chan)(chan)(chan),特別是(shi)小(xiao)批量生(sheng)產(chan)(chan)(chan),在應(ying)用CNC加工中(zhong)心時(shi)。盡量使批量大于經(jing)濟批量,以達到良好的(de)經(jing)濟效(xiao)果。隨著CNC加工中(zhong)心的(de)不斷(duan)發展(zhan),經(jing)濟批量越(yue)來(lai)越(yue)小(xiao),對(dui)一些復雜工件(jian)(jian),5-10件(jian)(jian)就可以生(sheng)產(chan)(chan)(chan),甚至單件(jian)(jian)生(sheng)產(chan)(chan)(chan)時(shi)也(ye)可以考慮用CNC加工中(zhong)心。
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