加工中心簡稱CNC,是由機械設備與數控系統組成的使用于加工復雜形狀工件的高效率自動化機床。加工中心又被稱電腦鑼。加工中心備有刀庫,具有自動換刀功能,是對工件一次裝夾后進行多工序加工的數控機床(chuang)(chuang)。加(jia)工(gong)中心(xin)是高(gao)度機電(dian)一體化的產品,工(gong)件(jian)裝夾(jia)后,數(shu)控系統能控制機床(chuang)(chuang)按不同工(gong)序(xu)自動(dong)(dong)選擇、更(geng)換(huan)刀具、自動(dong)(dong)對刀、自動(dong)(dong)改變(bian)主軸轉速、進給量等,可連續(xu)完(wan)成鉆、鏜、銑、鉸、攻絲等多(duo)種工(gong)序(xu),因而(er)大大減少(shao)了工(gong)件(jian)裝夾(jia)時(shi)間、測量和(he)機床(chuang)(chuang)調整等輔助工(gong)序(xu)時(shi)間,對加(jia)工(gong)形狀比(bi)較復雜(za),精度要求較高(gao),品種更(geng)換(huan)頻(pin)繁的零件(jian)具有良好的經濟效果(guo)。
數控機床實現了中、小批量加工自動化,改善了勞動條件。此外,它還具有生產率高、加工精度穩定、產品成本低等一系列優點。CNC零件加工中心廠家為了進一步發揮這些(xie)優點(dian),數(shu)(shu)(shu)控機床(chuang)遂(sui)向“工(gong)序集中(zhong)”,即一臺數(shu)(shu)(shu)控機床(chuang)在一次裝夾(jia)零件(jian)后能完成多(duo)工(gong)序加工(gong)的數(shu)(shu)(shu)控機床(chuang)(即加工(gong)中(zhong)心)方面發展。
CNC立式加工中心的用途:
(1)期性重復投產的工件:有些產品的市場需求具有周期性和季節性,如果采用專門生產線則得不償失,用普通設備加工效率又太低,且質量不穩定,數量也難以。而采用CNC加工中心,首件(批)試切完(wan)后,程(cheng)序和相關生(sheng)產(chan)(chan)信息可保留(liu)下(xia)(xia)來,下(xia)(xia)次(ci)(ci)產(chan)(chan)品再(zai)生(sheng)產(chan)(chan)時(shi)(shi),只要很少的(de)準備時(shi)(shi)間就可以開始生(sheng)產(chan)(chan)。CNC加工(gong)(gong)中心工(gong)(gong)時(shi)(shi)包括準備工(gong)(gong)時(shi)(shi)和加工(gong)(gong)工(gong)(gong)時(shi)(shi),CNC加工(gong)(gong)中心把很長的(de)單(dan)件準備工(gong)(gong)時(shi)(shi)平(ping)均分配到每一(yi)個工(gong)(gong)件上(shang),使(shi)每次(ci)(ci)生(sheng)產(chan)(chan)的(de)平(ping)均實際工(gong)(gong)時(shi)(shi)減少,生(sheng)產(chan)(chan)周期大大縮短。
(2)高精度工(gong)(gong)件(jian):有(you)些工(gong)(gong)件(jian)需求甚少,但屬關鍵部件(jian),要求精度高且工(gong)(gong)期短,用傳統工(gong)(gong)藝需用多臺機(ji)床協(xie)調(diao)工(gong)(gong)作,其周期長(chang)(chang)、效(xiao)率低,在(zai)長(chang)(chang)工(gong)(gong)序(xu)流程(cheng)中(zhong),受人為影響容易(yi)出(chu)廢(fei)品,從而(er)造(zao)成重大經(jing)濟損失。而(er)采用CNC加工(gong)(gong)中(zhong)心(xin)進(jin)行(xing)加工(gong)(gong),生(sheng)產(chan)完全由程(cheng)序(xu)自動控制.避免了長(chang)(chang)工(gong)(gong)序(xu)流程(cheng),減少了硬件(jian)投資及人為干(gan)擾,具有(you)生(sheng)產(chan)效(xiao)益高及質量穩定的特點。
(3)批量(liang)(liang)(liang)生(sheng)產(chan)的(de)工(gong)件:CNC加(jia)(jia)工(gong)中(zhong)(zhong)心(xin)(xin)(xin)生(sheng)產(chan)的(de)柔性(xing)不僅體(ti)現在對(dui)特(te)殊(shu)要求的(de)快速(su)(su)反應上,而且(qie)可以(yi)快速(su)(su)實現批量(liang)(liang)(liang)生(sheng)產(chan),以(yi)提高市場競爭能力。CNC加(jia)(jia)工(gong)中(zhong)(zhong)心(xin)(xin)(xin)適(shi)合于中(zhong)(zhong)小批量(liang)(liang)(liang)生(sheng)產(chan),特(te)別是小批量(liang)(liang)(liang)生(sheng)產(chan),在應用(yong)CNC加(jia)(jia)工(gong)中(zhong)(zhong)心(xin)(xin)(xin)時。盡量(liang)(liang)(liang)使(shi)批量(liang)(liang)(liang)大于經(jing)濟(ji)(ji)批量(liang)(liang)(liang),以(yi)達(da)到良(liang)好的(de)經(jing)濟(ji)(ji)效果。隨著(zhu)CNC加(jia)(jia)工(gong)中(zhong)(zhong)心(xin)(xin)(xin)的(de)不斷發展,經(jing)濟(ji)(ji)批量(liang)(liang)(liang)越來越小,對(dui)一(yi)些復雜工(gong)件,5-10件就可以(yi)生(sheng)產(chan),甚至單件生(sheng)產(chan)時也可以(yi)考慮(lv)用(yong)CNC加(jia)(jia)工(gong)中(zhong)(zhong)心(xin)(xin)(xin)。
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