加工中心簡稱CNC,是由機械設備與數控系統組成的使用于加工復雜形狀工件的高效率自動化機床。加工中心又被稱電腦鑼。加工中心備有刀庫,具有自動換刀功能,是對工件一次裝夾后進行多工序加工的數控機床。加(jia)工(gong)中心(xin)是(shi)高(gao)度機電一體化的產品,工(gong)件(jian)裝夾后,數控(kong)系統(tong)能(neng)控(kong)制機床按不同工(gong)序(xu)自動選擇、更(geng)換刀具、自動對刀、自動改變主軸(zhou)轉速、進給(gei)量(liang)等(deng),可連續完成鉆、鏜、銑、鉸、攻(gong)絲等(deng)多種工(gong)序(xu),因而大大減(jian)少了(le)工(gong)件(jian)裝夾時間(jian)、測量(liang)和機床調整等(deng)輔助工(gong)序(xu)時間(jian),對加(jia)工(gong)形狀比(bi)較復雜(za),精度要求(qiu)較高(gao),品種更(geng)換頻繁的零件(jian)具有(you)良好的經(jing)濟效果。
數控機床實現了中、小批量加工自動化,改善了勞動條件。此外,它還具有生產率高、加工精度穩定、產品成本低等一系列優點。CNC零件加工中心廠家為了進一(yi)步發(fa)揮這些優點(dian),數控(kong)機床遂(sui)向“工序集中”,即一(yi)臺數控(kong)機床在一(yi)次裝夾零(ling)件后能完成多工序加工的數控(kong)機床(即加工中心)方面(mian)發(fa)展。
CNC立式加工中心的用途:
(1)期性重復投產的工件:有些產品的市場需求具有周期性和季節性,如果采用專門生產線則得不償失,用普通設備加工效率又太低,且質量不穩定,數量也難以。而采用CNC加工中心,首(shou)件(批(pi))試切(qie)完后,程序和(he)相關生(sheng)(sheng)產(chan)信息(xi)可保留(liu)下(xia)來(lai),下(xia)次產(chan)品(pin)再生(sheng)(sheng)產(chan)時,只要很少(shao)(shao)的準備(bei)(bei)時間就可以(yi)開始生(sheng)(sheng)產(chan)。CNC加工(gong)(gong)中(zhong)心(xin)工(gong)(gong)時包括準備(bei)(bei)工(gong)(gong)時和(he)加工(gong)(gong)工(gong)(gong)時,CNC加工(gong)(gong)中(zhong)心(xin)把很長的單件準備(bei)(bei)工(gong)(gong)時平均分(fen)配(pei)到每一個工(gong)(gong)件上,使每次生(sheng)(sheng)產(chan)的平均實際(ji)工(gong)(gong)時減少(shao)(shao),生(sheng)(sheng)產(chan)周期大(da)(da)大(da)(da)縮(suo)短。
(2)高(gao)精(jing)度工(gong)(gong)(gong)件(jian)(jian)(jian):有些工(gong)(gong)(gong)件(jian)(jian)(jian)需求甚少,但屬關鍵部件(jian)(jian)(jian),要求精(jing)度高(gao)且工(gong)(gong)(gong)期短(duan),用(yong)傳統工(gong)(gong)(gong)藝(yi)需用(yong)多臺機床協調工(gong)(gong)(gong)作,其周期長(chang)、效率低,在長(chang)工(gong)(gong)(gong)序流程中,受人為影(ying)響容易出廢(fei)品,從而造成(cheng)重大經濟損(sun)失(shi)。而采用(yong)CNC加工(gong)(gong)(gong)中心進行加工(gong)(gong)(gong),生(sheng)產(chan)完全由程序自動控制.避免了長(chang)工(gong)(gong)(gong)序流程,減少了硬件(jian)(jian)(jian)投(tou)資及人為干(gan)擾,具有生(sheng)產(chan)效益高(gao)及質量穩定的特點。
(3)批(pi)(pi)(pi)量(liang)生(sheng)(sheng)產(chan)的(de)(de)工(gong)(gong)件(jian):CNC加工(gong)(gong)中(zhong)(zhong)心(xin)生(sheng)(sheng)產(chan)的(de)(de)柔性(xing)不(bu)僅體現在(zai)對特殊要(yao)求的(de)(de)快(kuai)速反應上,而且可以(yi)快(kuai)速實現批(pi)(pi)(pi)量(liang)生(sheng)(sheng)產(chan),以(yi)提高市場競爭(zheng)能力(li)。CNC加工(gong)(gong)中(zhong)(zhong)心(xin)適合于中(zhong)(zhong)小(xiao)批(pi)(pi)(pi)量(liang)生(sheng)(sheng)產(chan),特別是(shi)小(xiao)批(pi)(pi)(pi)量(liang)生(sheng)(sheng)產(chan),在(zai)應用(yong)CNC加工(gong)(gong)中(zhong)(zhong)心(xin)時。盡量(liang)使批(pi)(pi)(pi)量(liang)大于經濟(ji)批(pi)(pi)(pi)量(liang),以(yi)達到良好的(de)(de)經濟(ji)效果。隨著CNC加工(gong)(gong)中(zhong)(zhong)心(xin)的(de)(de)不(bu)斷(duan)發(fa)展,經濟(ji)批(pi)(pi)(pi)量(liang)越來越小(xiao),對一(yi)些(xie)復雜(za)工(gong)(gong)件(jian),5-10件(jian)就可以(yi)生(sheng)(sheng)產(chan),甚(shen)至(zhi)單件(jian)生(sheng)(sheng)產(chan)時也可以(yi)考慮用(yong)CNC加工(gong)(gong)中(zhong)(zhong)心(xin)。
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