加工中心簡稱CNC,是由機械設備與數控系統組成的使用于加工復雜形狀工件的高效率自動化機床。加工中心又被稱電腦鑼。加工中心備有刀庫,具有自動換刀功能,是對工件一次裝夾后進行多工序加工的數控機床。加(jia)工(gong)中(zhong)心(xin)是(shi)高度(du)(du)機(ji)(ji)電一體化的產品,工(gong)件(jian)裝(zhuang)夾(jia)后,數控系統能控制機(ji)(ji)床按不同(tong)工(gong)序(xu)自動(dong)選擇、更換(huan)刀具、自動(dong)對刀、自動(dong)改變主軸(zhou)轉速(su)、進給量(liang)等(deng),可連續完成(cheng)鉆、鏜(tang)、銑、鉸(jiao)、攻絲(si)等(deng)多種工(gong)序(xu),因而大大減少了(le)工(gong)件(jian)裝(zhuang)夾(jia)時間(jian)、測量(liang)和(he)機(ji)(ji)床調整等(deng)輔助工(gong)序(xu)時間(jian),對加(jia)工(gong)形狀比(bi)較復雜(za),精度(du)(du)要求較高,品種更換(huan)頻繁的零件(jian)具有良(liang)好(hao)的經濟(ji)效果。
數控機床實現了中、小批量加工自動化,改善了勞動條件。此外,它還具有生產率高、加工精度穩定、產品成本低等一系列優點。CNC零件加工中心廠家(jia)為(wei)了進一(yi)步發揮這些(xie)優(you)點,數控(kong)(kong)機床(chuang)(chuang)遂向(xiang)“工(gong)序(xu)集中”,即一(yi)臺數控(kong)(kong)機床(chuang)(chuang)在一(yi)次(ci)裝夾零(ling)件后能完(wan)成多(duo)工(gong)序(xu)加(jia)工(gong)的數控(kong)(kong)機床(chuang)(chuang)(即加(jia)工(gong)中心)方面發展。
CNC立式加工中心的用途:
(1)期性重復投產的工件:有些產品的市場需求具有周期性和季節性,如果采用專門生產線則得不償失,用普通設備加工效率又太低,且質量不穩定,數量也難以。而采用CNC加工中心,首件(jian)(批)試(shi)切完(wan)后(hou),程序和(he)相關(guan)生產(chan)信息可(ke)保(bao)留下來,下次(ci)產(chan)品再生產(chan)時,只要很少的(de)準備(bei)時間就可(ke)以開始生產(chan)。CNC加(jia)工(gong)(gong)中心(xin)工(gong)(gong)時包括準備(bei)工(gong)(gong)時和(he)加(jia)工(gong)(gong)工(gong)(gong)時,CNC加(jia)工(gong)(gong)中心(xin)把很長的(de)單(dan)件(jian)準備(bei)工(gong)(gong)時平均分配到每一個工(gong)(gong)件(jian)上,使每次(ci)生產(chan)的(de)平均實際工(gong)(gong)時減少,生產(chan)周(zhou)期(qi)大大縮短。
(2)高(gao)精(jing)度(du)工(gong)(gong)件:有(you)些(xie)工(gong)(gong)件需求甚少(shao),但屬關鍵部件,要求精(jing)度(du)高(gao)且工(gong)(gong)期(qi)短,用傳統工(gong)(gong)藝需用多臺(tai)機床協調工(gong)(gong)作(zuo),其周期(qi)長、效(xiao)率低,在長工(gong)(gong)序(xu)流(liu)程中(zhong),受人(ren)為影響容易出廢品(pin),從而(er)造(zao)成重大經濟(ji)損失。而(er)采用CNC加工(gong)(gong)中(zhong)心(xin)進行加工(gong)(gong),生產完(wan)全由程序(xu)自動控制.避免(mian)了長工(gong)(gong)序(xu)流(liu)程,減(jian)少(shao)了硬件投資及人(ren)為干(gan)擾(rao),具有(you)生產效(xiao)益高(gao)及質量穩定的特點。
(3)批量生(sheng)(sheng)產(chan)(chan)的工(gong)(gong)(gong)件(jian)(jian):CNC加(jia)工(gong)(gong)(gong)中心(xin)生(sheng)(sheng)產(chan)(chan)的柔性不僅(jin)體現在對(dui)特殊要求的快速(su)反應上,而且可以(yi)快速(su)實現批量生(sheng)(sheng)產(chan)(chan),以(yi)提(ti)高市(shi)場競(jing)爭(zheng)能力。CNC加(jia)工(gong)(gong)(gong)中心(xin)適合于中小批量生(sheng)(sheng)產(chan)(chan),特別是(shi)小批量生(sheng)(sheng)產(chan)(chan),在應用(yong)CNC加(jia)工(gong)(gong)(gong)中心(xin)時(shi)。盡量使批量大于經(jing)濟批量,以(yi)達到良(liang)好的經(jing)濟效果(guo)。隨著CNC加(jia)工(gong)(gong)(gong)中心(xin)的不斷(duan)發展,經(jing)濟批量越(yue)來越(yue)小,對(dui)一些(xie)復雜工(gong)(gong)(gong)件(jian)(jian),5-10件(jian)(jian)就可以(yi)生(sheng)(sheng)產(chan)(chan),甚至單(dan)件(jian)(jian)生(sheng)(sheng)產(chan)(chan)時(shi)也可以(yi)考(kao)慮用(yong)CNC加(jia)工(gong)(gong)(gong)中心(xin)。
QQ: | 380598058 |
傳真: | 0760-22218638 |
電話: | 18948856139(微信同號) (朱經理) |
郵箱: | julie.cnc688@gmail.com |
地址: | 中山市小欖鎮工業大道中10號(A幢) |