加工中心簡稱CNC,是由機械設備與數控系統組成的使用于加工復雜形狀工件的高效率自動化機床。加工中心又被稱電腦鑼。加工中心備有刀庫,具有自動換刀功能,是對工件一次裝夾后進行多工序加工的數控機床(chuang)。加(jia)工(gong)(gong)中(zhong)心是高(gao)度機電一體(ti)化的產品,工(gong)(gong)件裝夾后,數控系統能控制(zhi)機床(chuang)按不同工(gong)(gong)序(xu)自(zi)(zi)動(dong)選擇、更換刀具、自(zi)(zi)動(dong)對(dui)刀、自(zi)(zi)動(dong)改變主軸(zhou)轉速(su)、進給量等,可連(lian)續(xu)完成鉆、鏜、銑(xian)、鉸、攻絲等多種(zhong)工(gong)(gong)序(xu),因(yin)而(er)大大減(jian)少了工(gong)(gong)件裝夾時間(jian)、測量和(he)機床(chuang)調整等輔助工(gong)(gong)序(xu)時間(jian),對(dui)加(jia)工(gong)(gong)形狀比較(jiao)(jiao)復(fu)雜,精度要求較(jiao)(jiao)高(gao),品種(zhong)更換頻繁(fan)的零件具有良好的經濟效果(guo)。
數控機床實現了中、小批量加工自動化,改善了勞動條件。此外,它還具有生產率高、加工精度穩定、產品成本低等一系列優點。CNC零件加工中心廠家為了(le)進(jin)一步發揮這些優點,數控機(ji)床(chuang)遂向“工序集中”,即一臺數控機(ji)床(chuang)在一次裝(zhuang)夾零件后能完(wan)成多工序加工的數控機(ji)床(chuang)(即加工中心)方面發展。
CNC立式加工中心的用途:
(1)期性重復投產的工件:有些產品的市場需求具有周期性和季節性,如果采用專門生產線則得不償失,用普通設備加工效率又太低,且質量不穩定,數量也難以。而采用CNC加工中心,首(shou)件(批)試(shi)切完后,程序和相關生(sheng)產(chan)(chan)信息可保留下來,下次(ci)產(chan)(chan)品再生(sheng)產(chan)(chan)時(shi)(shi),只要很(hen)少的(de)準備時(shi)(shi)間就可以(yi)開始(shi)生(sheng)產(chan)(chan)。CNC加(jia)工(gong)(gong)中(zhong)心(xin)工(gong)(gong)時(shi)(shi)包括(kuo)準備工(gong)(gong)時(shi)(shi)和加(jia)工(gong)(gong)工(gong)(gong)時(shi)(shi),CNC加(jia)工(gong)(gong)中(zhong)心(xin)把很(hen)長的(de)單件準備工(gong)(gong)時(shi)(shi)平均(jun)分配到每(mei)一個工(gong)(gong)件上,使每(mei)次(ci)生(sheng)產(chan)(chan)的(de)平均(jun)實際(ji)工(gong)(gong)時(shi)(shi)減少,生(sheng)產(chan)(chan)周期大大縮(suo)短。
(2)高精度(du)工(gong)(gong)件(jian):有些(xie)工(gong)(gong)件(jian)需求甚(shen)少(shao),但屬關鍵部件(jian),要(yao)求精度(du)高且工(gong)(gong)期短(duan),用傳統工(gong)(gong)藝(yi)需用多臺機床(chuang)協調工(gong)(gong)作,其(qi)周期長、效率低,在長工(gong)(gong)序流程中(zhong)(zhong),受人為影響容易出廢品,從而造成(cheng)重(zhong)大經濟損失。而采用CNC加工(gong)(gong)中(zhong)(zhong)心進行加工(gong)(gong),生(sheng)產完(wan)全由程序自動控(kong)制.避(bi)免了長工(gong)(gong)序流程,減少(shao)了硬(ying)件(jian)投資(zi)及人為干(gan)擾,具有生(sheng)產效益高及質量穩定(ding)的特點。
(3)批(pi)量生(sheng)產(chan)的工(gong)件:CNC加(jia)(jia)工(gong)中(zhong)(zhong)(zhong)心生(sheng)產(chan)的柔性不僅體現(xian)在對(dui)特(te)殊要求的快速反應(ying)(ying)上,而且可(ke)以(yi)(yi)快速實現(xian)批(pi)量生(sheng)產(chan),以(yi)(yi)提高市(shi)場競爭能(neng)力。CNC加(jia)(jia)工(gong)中(zhong)(zhong)(zhong)心適合于(yu)(yu)中(zhong)(zhong)(zhong)小批(pi)量生(sheng)產(chan),特(te)別是小批(pi)量生(sheng)產(chan),在應(ying)(ying)用CNC加(jia)(jia)工(gong)中(zhong)(zhong)(zhong)心時。盡量使批(pi)量大于(yu)(yu)經濟(ji)批(pi)量,以(yi)(yi)達到(dao)良好的經濟(ji)效果。隨著(zhu)CNC加(jia)(jia)工(gong)中(zhong)(zhong)(zhong)心的不斷發展,經濟(ji)批(pi)量越來(lai)越小,對(dui)一些復雜工(gong)件,5-10件就可(ke)以(yi)(yi)生(sheng)產(chan),甚至單(dan)件生(sheng)產(chan)時也(ye)可(ke)以(yi)(yi)考慮用CNC加(jia)(jia)工(gong)中(zhong)(zhong)(zhong)心。
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